Apparatus and method for vibration measurement on a machine
The invention relates to an apparatus for vibration measurement on a machine, having a base plate for mounting on a measurement point of the machine, a magnetic retaining device for holding the base plate at the measurement point by magnetic force, a sensor for detecting vibrations, arranged on or in contact with the base plate, a sensor for detecting the magnetic flux density in the area of the retaining device, and a monitoring device for monitoring the coupling of the base plate to the measurement point by evaluating the detected magnetic flux density.
1. An apparatus for vibration measurement on a machine, comprising:
a base plate for mounting at a measurement point of the machine;
a magnetic retaining device for holding the base plate at the measurement point by magnetic force;
a sensor arranged on or in contact with the base plate for detecting vibrations;
a sensor for detecting a magnetic flux density in the area of the retaining device; and
a monitoring device for monitoring a coupling of the base plate to the measurement point by evaluating the detected magnetic flux density.
2. The apparatus according to claim 1 , wherein the sensor detects the magnetic flux density in multiple axes to detect the magnetic flux density in at least two spatial directions.
3. The apparatus according to claim 1 , wherein the monitoring device stores reference values for the magnetic flux density, to compare a currently collected values of the magnetic flux density with stored reference values and to evaluate the currently detected values of the magnetic flux density.
4. The apparatus according to claim 1 , wherein an output device outputs results of the monitoring device to a user.
5. The apparatus according to claim 4 , wherein the output device outputs a warning signal if the monitoring device determines an inadequate coupling when a currently detected magnetic flux density is below a specified threshold.
6. The apparatus according to claim 1 , wherein the monitoring device detects from a currently detected value of the magnetic flux density whether or not the base plate is being held at the measurement point.
7. The apparatus according to claim 1 , wherein the monitoring device detects from a currently detected value of the magnetic flux density whether or not the base plate is being held on a running electric motor or on a passively operated machine part.
8. The apparatus according to claim 1 , wherein the monitoring device determines from a currently detected value of the magnetic flux density a retaining force with which the base plate is held at the measurement point.
9. The apparatus according to claim 1 , wherein a gyroscope, in order to detect movements of the base plate, and wherein the monitoring device takes into account the movements of the base plate detected by the gyroscope in the determination of a retaining force.
10. The apparatus according to claim 1 , wherein a three-axis acceleration sensor or an inclinometer determines an orientation of the base plate.
11. The apparatus according to claim 1 , wherein the monitoring device detects a degree of contamination of the retaining device with magnetic particles when the base plate is not mounted at the measurement point.
12. The apparatus according to claim 1 , wherein the monitoring device verifies whether the retaining device is correctly mounted on the base plate, wherein the base plate is not mounted at the measurement point.
13. The apparatus according to claim 1 , wherein the sensor for detecting the magnetic flux density is an induction coil, a Hall-effect sensor or a GMR sensor.
14. The apparatus according to claim 1 , wherein the measuring apparatus comprises a measuring head with a housing, and a measuring instrument, which is connected to the measuring head by a wired or wireless connection, wherein the base plate, the magnetic retaining device, the vibration sensor and the sensor for detecting the magnetic flux density form part of the measuring head and the monitoring device forms part of the measuring instrument, and wherein the measuring instrument additionally has an output device, a memory and an input device.
15. A method for vibration measurement on a machine, comprising the steps of:
mounting a base plate with a vibration sensor at a measurement point of the machine and holding the base plate at the measurement point by a magnetic retaining device by magnetic force;
detecting a magnetic flux density in the area of the retaining device; and
monitoring coupling of the base plate to the measurement point by evaluating the magnetic flux density detected.
16. The method according to claim 15 , wherein reference values for the magnetic flux density are determined under specific pre-defined conditions, the reference values are saved, currently detected values of the magnetic flux density are compared with stored reference values, and the currently detected values of the magnetic flux density are evaluated.
17. The method according to claim 15 , wherein a magnetic flux density signal is recorded over time, and wherein a temporal course of the magnetic flux density signal is evaluated by means of spectral analysis, in order to distinguish between a static retaining force of the magnetic retaining device and externally generated alternating magnetic fields.