IP Library Granted Patent US 10,573,430
Granted Patent B2
US 10,573,430 · App. 15/979,302 · Granted Feb 25, 2020

Separator tape for twisted pair in LAN cable

Inventors: Robert A. Wessels, Jr. (Hickory, NC); David A. Wiebelhaus (Hickory, NC); Trent M. Hayes (Hickory, NC); Wayne C. Hopkinson (Hickory, NC)
Assignee: CommScope, Inc. of North Carolina
H01B11/002H01B11/06
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Quick Facts
Patent No.
US 10,573,430
App. No.
15/979,302
Filed
May 14, 2018
Granted
Feb 25, 2020
Kind
B2
Art Unit
2847
USPC
174/27
Abstract

A cable includes a jacket surrounding first and second insulated conductors and a first dielectric tape, wherein the first insulated conductor is twisted with the second insulated conductor with the first dielectric tape residing therebetween to form a first twisted pair. The cable's jacket may also surround additional twisted pairs, which are similarly formed. In alternative or supplemental embodiments of the invention, the first dielectric tape has a hollow core possessing a gas or material with a lower dielectric constant and/or at least a first side of said first dielectric tape facing to said first insulated conductor includes a plurality of ridges and valleys.

Claims (28)

1. A cable comprising:

a first insulated conductor, a first dielectric member, and a second insulated conductor, wherein said first insulated conductor is twisted with said second insulated conductor with said first dielectric member residing between said first insulated conductor and said second insulated conductor to form a first twisted pair; and

a jacket formed around said first twisted pair, wherein said first dielectric member has a cross sectional shape in a direction perpendicular to an extension length of said first twisted pair, which presents a first recessed portion on a first side for seating said first insulated conductor and a second recessed portion on a second side for seating said second insulated conductor, and wherein said first dielectric member includes surface features in said first recessed portion to create pockets of air adjacent to a seated portion of said first insulated conductor.

2. The cable according to claim 1 , wherein said surface features include a plurality of ridges and valleys in said first recessed portion.

3. The cable according to claim 2 , wherein said plurality of ridges are shaped in the form of at least one of angled peaks, rectangular protrusions or curved protrusions, and wherein said plurality of valleys are shaped in the form of at least one of angled valleys, rectangular recesses, or curved recesses.

4. The cable according to claim 1 , further comprising:

a third insulated conductor, a second dielectric member, and a fourth insulated conductor, wherein said third insulated conductor is twisted with said fourth insulated conductor with said second dielectric member residing between said third insulated conductor and said fourth insulated conductor to form a second twisted pair, and wherein said jacket is also formed around said second twisted pair.

5. The cable according to claim 4 , wherein a first twist length of said first twisted pair is between approximately 0.22 inches and approximately 0.38 inches, and wherein a second twist length of said second twisted pair is different from said first twist length and is between approximately 0.22 inches and approximately 0.38 inches.

6. The cable according to claim 4 , wherein said first twisted pair is stranded with said second twisted pair to form a stranded core.

7. A cable comprising:

a first insulated conductor, a first dielectric member, and a second insulated conductor, wherein said first insulated conductor is twisted with said second insulated conductor with said first dielectric member residing between said first insulated conductor and said second insulated conductor to form a first twisted pair; and

a jacket formed around said first twisted pair, wherein said first dielectric member has a cross sectional shape in a direction perpendicular to an extension length of said first twisted pair, which presents a first recessed portion on a first side for seating said first insulated conductor and a second recessed portion on a second side for seating said second insulated conductor, wherein said first dielectric member includes surface features in said first recessed portion to create pockets of air adjacent to a seated portion of said first insulated conductor, and wherein said first dielectric member has a hollow core.

8. The cable according to claim 7 , wherein said hollow core possesses a gas or material with a lower dielectric constant than a material used to form said first dielectric member.

9. The cable according to claim 8 , wherein said first dielectric member is formed as a single unitary structure which does not include multiple pieces attached together or layered.

10. The cable according to claim 9 , wherein said hollow core is partitioned into closed-cell pockets along a length of said first dielectric member.

11. The cable according to claim 10 , wherein said closed-cell pockets are filled with air.

12. The cable according to claim 7 , wherein said first dielectric member is formed as a single unitary structure which does not include multiple pieces attached together or layered.

13. The cable according to claim 7 , wherein said first dielectric member has a first width which extends approximately perpendicular to the extension length of said first twisted pair from a first edge of said first dielectric member to a second edge of said first dielectric member, and wherein said first width is equal to or less than a diameter of said first insulated conductor plus a diameter of said second insulated conductor plus a thickness of said first dielectric member located between said first and second insulated conductors.

14. The cable according to claim 13 , wherein said first width is less than a diameter of said first insulated conductor.

15. A cable comprising:

a first insulated conductor, a first dielectric member, and a second insulated conductor, wherein said first insulated conductor is twisted with said second insulated conductor with said first dielectric member residing between said first insulated conductor and said second insulated conductor to form a first twisted pair; and

a jacket formed around said first twisted pair, wherein said first dielectric member has a cross sectional shape in a direction perpendicular to an extension length of said first twisted pair, which presents a first recessed portion on a first side for seating said first insulated conductor and a second recessed portion on a second side for seating said second insulated conductor, wherein said first dielectric member includes surface features in said first recessed portion to create pockets of air adjacent to a seated portion of said first insulated conductor, and wherein said first dielectric member has a first width which extends approximately perpendicular to the extension length of said first twisted pair from a first edge of said first dielectric member to a second edge of said first dielectric member, and wherein said first width is less than a diameter of said first insulated conductor plus a diameter of said second insulated conductor plus a thickness of said first dielectric member located between said first and second insulated conductors.

16. The cable according to claim 15 , wherein said surface features include a plurality of ridges and valleys in said first recessed portion.

17. The cable according to claim 16 , wherein said plurality of ridges are shaped in the form of at least one of angled peaks, rectangular protrusions or curved protrusions, and wherein said plurality of valleys are shaped in the form of at least one of angled valleys, rectangular recesses, or curved recesses.

18. The cable according to claim 15 , further comprising:

a third insulated conductor, a second dielectric member, and a fourth insulated conductor, wherein said third insulated conductor is twisted with said fourth insulated conductor with said second dielectric member residing between said third insulated conductor and said fourth insulated conductor to form a second twisted pair, and wherein said jacket is also formed around said second twisted pair.

19. The cable according to claim 18 , wherein a first twist length of said first twisted pair is between approximately 0.22 inches and approximately 0.38 inches, and wherein a second twist length of said second twisted pair is different from said first twist length and is between approximately 0.22 inches and approximately 0.38 inches.

20. The cable according to claim 18 , wherein said first twisted pair is stranded with said second twisted pair to form a stranded core.

Assignments (9)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS AT REEL/FRAME NO. 49678/0577 Recorded Jan 9, 2026
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: COMMSCOPE NORTH CAROLINA, LLC (F/K/A COMMSCOPE, INC. OF NORTH CAROLINA)
Reel/Frame 074473/0264 →
CHANGE OF NAME Recorded Dec 10, 2025
From: COMMSCOPE, INC. OF NORTH CAROLINA
To: COMMSCOPE NORTH CAROLINA, LLC
Reel/Frame 073888/0404 →
RELEASE OF SECURITY INTEREST AT REEL/FRAME 049905/0504 Recorded Dec 19, 2024
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: ARRIS ENTERPRISES LLC (F/K/A ARRIS ENTERPRISES, INC.); ARRIS TECHNOLOGY, INC.; ARRIS SOLUTIONS, INC.; COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; RUCKUS WIRELESS, LLC (F/K/A RUCKUS WIRELESS, INC.)
Reel/Frame 071477/0255 →
SECURITY INTEREST Recorded Dec 17, 2024
From: ARRIS ENTERPRISES LLC; COMMSCOPE TECHNOLOGIES LLC; COMMSCOPE INC., OF NORTH CAROLINA; OUTDOOR WIRELESS NETWORKS LLC; RUCKUS IP HOLDINGS LLC
To: APOLLO ADMINISTRATIVE AGENCY LLC
Reel/Frame 069889/0114 →
SECURITY INTEREST Recorded Nov 19, 2021
From: ARRIS SOLUTIONS, INC.; ARRIS ENTERPRISES LLC; COMMSCOPE TECHNOLOGIES LLC; COMMSCOPE, INC. OF NORTH CAROLINA; RUCKUS WIRELESS, INC.
To: WILMINGTON TRUST
Reel/Frame 060752/0001 →
TERM LOAN SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; ARRIS ENTERPRISES LLC; ARRIS TECHNOLOGY, INC.; RUCKUS WIRELESS, INC.; ARRIS SOLUTIONS, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 049905/0504 →
PATENT SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE, INC. OF NORTH CAROLINA
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 049678/0577 →
ABL SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; ARRIS ENTERPRISES LLC; ARRIS TECHNOLOGY, INC.; RUCKUS WIRELESS, INC.; ARRIS SOLUTIONS, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 049892/0396 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2018
From: WESSELS, ROBERT A., JR.; WIEBELHAUS, DAVID A.; HAYES, TRENT M.; HOPKINSON, WAYNE C.
To: COMMSCOPE, INC. OF NORTH CAROLINA
Reel/Frame 045799/0268 →