IP Library Granted Patent US 11,248,851
Granted Patent B2
US 11,248,851 · App. 15/979,628 · Granted Feb 15, 2022

Energy storage device

Inventor: Cory A. Stansbury (Gorham, ME)
Assignee: Westinghouse Electric Company LLC
F28D20/0056F28F21/04F28D2020/0021F28D2020/0069F28D2020/0078
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Quick Facts
Patent No.
US 11,248,851
App. No.
15/979,628
Granted
Feb 15, 2022
Kind
B2
Abstract

A method and apparatus for storing thermal energy by flowing a heat transfer medium horizontally over and between a plurality of relatively thin concrete plates in parallel flow paths.

Claims (33)

1. An energy storage device comprising:

a plurality of plates comprising a concrete material, supported in tandem with a flow space there between large enough to pass a heat transfer medium substantially over a face of the plates, wherein each of the plates is fluted with a plurality of flutes along a direction perpendicular to a direction of flow of the heat transfer medium through the flow space to provide thermal breaks;

an inlet plenum configured to receive the heat transfer medium from a source and distribute the heat transfer medium through the flow space; and

an outlet plenum configured to receive the heat transfer medium from the flow space and dispense the heat transfer medium to a return destination;

wherein a portion of heat in the heat transfer medium is transferred to the plates in a charging mode of operation or a portion of heat in the plates is transferred to the heat transfer medium in a discharging mode of operation.

2. The energy storage device of claim 1 wherein the plurality of plates are housed in an outer casing.

3. The energy storage device of claim 1 wherein the plates are supported to extend horizontally, spaced from one another, so the heat transfer medium flows horizontally between the plates.

4. The energy storage device of claim 1 wherein the heat transfer medium flows in parallel through the flow space between the plates.

5. The energy storage device of claim 1 wherein the heat transfer medium is an oil or salt.

6. The energy storage device of claim 1 wherein the thermal breaks are configured to slow thermal diffusion along the plates following a partial charge.

7. The energy storage device of claim 1 wherein the fluting occurs approximately every six inches to four feet along a length of the plates.

8. The energy storage device of claim 1 wherein the flow space between the plates includes insulation.

9. The energy storage device of claim 1 wherein the energy storage device is configured to operate approximately between 212° F. and 599° F.

10. The energy storage device of claim 1 wherein the energy storage device is configured so the charging and discharging modes of operation are respectively in an opposite fluid flow direction equivalent to a counter-flow heat exchanger's operation.

11. The energy storage device of claim 1 wherein the plates comprise micro rebar.

12. A method of storing thermal energy comprising the steps of:

forming a heat transfer module having a plurality of heat transfer plates comprising a concrete material, that are spaced from each other and supported in tandem to form a flow space there between, with the heat transfer plates enclosed within a housing having an inlet plenum at one end of the flow spaces and an outlet plenum at another end of the flow spaces;

imparting a plurality of thermal breaks to the heat transfer plates, wherein the plurality of thermal breaks comprise a plurality of flutes that extend in a direction perpendicular to a direction of flow of a heat transfer medium;

directing the heat transfer medium through the inlet plenum and over a face of and between the plurality of heat transfer plates;

transferring heat from the heat transfer medium to the heat transfer plates in a charging mode of operation or transferring heat from the heat transfer plates to the heat transfer medium is a discharging mode of operation; and

exiting the heat transfer medium from the housing through the outlet plenum.

13. The method of claim 12 wherein the directing step includes the step of directing the heat transfer medium in parallel and horizontally over and between the plurality of heat transfer plates.

14. The method of claim 12 including the step of reinforcing the heat transfer plates with micro rebar.

15. The method of claim 12 including the step of operating the heat transfer module approximately between 212° F. and 599° F.

16. The method of claim 12 wherein the charging mode of operation, in which heat is transferred from the heat transfer medium to the heat transfer plates, and the discharging mode of operation, in which heat is transferred from the heat transfer plates to the heat transfer medium, are respectively performed in opposite fluid flow directions, equivalent to a counter-flow heat exchanger's operation.

17. The method of claim 12 wherein the thermal breaks impede heat from moving down a length of the heat transfer plates.

18. The method of claim 12 including the step of spacing the flutes six inches to four feet apart along a length of the heat transfer plates.

19. An energy storage device comprising:

a plurality of plates comprising a concrete material, supported in tandem with a flow space there between large enough to pass a heat transfer medium substantially over a face of the plates, wherein at least one of the plates comprises a plurality of grooves defined therein to provide thermal breaks, wherein the plurality of grooves extend in a direction perpendicular to a direction of flow of the heat transfer medium;

an inlet plenum configured to receive the heat transfer medium from a source and distribute the heat transfer medium through the flow space; and

an outlet plenum configured to receive the heat transfer medium from the flow space and dispense the heat transfer medium to a return destination;

wherein a portion of heat in the heat transfer medium is transferred to the plates in a charging mode of operation or a portion of heat in the plates is transferred to the heat transfer medium in a discharging mode of operation.

20. The energy storage device of claim 19 , wherein the plurality of grooves comprise a uniform groove.

Assignments (7)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jan 30, 2024
From: CREDIT SUISSE AG, CAYMAN ISLANDS, AS COLLATERAL AGENT
To: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
Reel/Frame 066380/0392 →
SECURITY INTEREST Recorded Jan 26, 2024
From: WESTINGHOUSE ELECTRIC COMPANY LLC; BHI ENERGY I SPECIALTY SERVICES LLC; STONE & WEBSTER, L.L.C. (FORMERLY STONE & WEBSTER, INC.)
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 066373/0604 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Aug 1, 2019
From: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
To: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
Reel/Frame 049937/0032 →
SECURITY INTEREST Recorded Aug 1, 2018
From: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
To: BANK OF MONTREAL, AS ADMINISTRATIVE AGENT
Reel/Frame 046708/0639 →
SECURITY INTEREST Recorded Aug 1, 2018
From: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 046708/0222 →
SECURITY INTEREST Recorded Aug 1, 2018
From: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 046708/0332 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2018
From: STANSBURY, CORY A.
To: WESTINGHOUSE ELECTRIC COMPANY LLC
Reel/Frame 045803/0624 →