IP Library Granted Patent US 10,998,461
Granted Patent B2
US 10,998,461 · App. 15/983,937 · Granted May 4, 2021

Solar canopy system

Inventors: Christopher Thomas Needham (Mountain View, HI); Frank Carl Oudheusden (Mont Vernon, NH)
Assignee: RBI Solar, Inc.
H01L31/042F24S20/67F24S25/00F24S25/12F24S40/85F24S50/60H02S20/23H02S20/10Y02B10/10Y02B10/20Y02E10/44Y02E10/47
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Quick Facts
Patent No.
US 10,998,461
App. No.
15/983,937
Granted
May 4, 2021
Kind
B2
Abstract

A solar canopy has a solar panel assembly including a first solar panel coupled to a second solar panel and oriented non-parallel with respect to the second solar panel. The solar panel assembly has an effective solar-panel-assembly wind loading less than a sum of a first-solar-panel effective wind loading and a second-solar-panel effective wind loading determined individually. An actual load applied by the solar panel assembly to a solar-panel-assembly support structure coupled thereto when the solar panel assembly is subject to a wind loading is less than a design load for the solar panel assembly subject to the wind loading based on a sum of a first-solar-panel net pressure and a second-solar-panel net pressure determined independently.

Claims (116)

1. A solar canopy comprising:

a solar panel assembly comprising:

a first solar panel having a total wind-exposed first-solar-panel surface area; and

a second solar panel having a total wind-exposed second-solar-panel surface area,

wherein the second solar panel is fixedly coupled to the first solar panel and wherein the total wind-exposed second-solar-panel surface area has a non-parallel orientation with respect to the total wind-exposed first-solar-panel surface area, and

a solar-panel-assembly support structure coupled to the solar panel assembly;

wherein a maximum load the solar-panel-assembly support structure is designed to support is a determined load applied to the solar-panel-assembly support structure by the solar panel assembly when the solar panel assembly is subject to a wind loading, the determined load obtained by simultaneously measuring a load at a plurality of taps embedded in a total wind exposed first exemplary solar panel surface area of a first exemplary solar panel and a total wind exposed second exemplary solar panel surface area of a second exemplary solar panel with the non-parallel orientation during a wind tunnel test; and

wherein the determined load is less than an aggregate load for the solar panel assembly subject to the wind loading, the aggregate load calculated by summing a standard first-solar-panel net pressure for the first solar panel and a standard second-solar-panel net pressure for the second solar panel, the standard first-solar-panel net pressure and the standard second-solar-panel net pressure determined independently.

2. The solar canopy of claim 1 , wherein the solar panel assembly has a third solar panel with a total wind-exposed third-solar-panel surface area, the third solar panel coupled to the second solar panel and having a non-parallel orientation with respect to the total wind-exposed second-solar-panel surface area.

3. The solar canopy of claim 2 , wherein the solar panel assembly is a rectilinear array of a plurality of solar panels including the first solar panel, the second solar panel and the third solar panel.

4. The solar canopy of claim 3 , wherein the rectilinear array comprises at least an adjacent six rows with three solar panels of the plurality of solar panels per row.

5. The solar canopy of claim 1 , wherein the first solar panel and the second solar panel are tilted at a tilt angle of about five degrees to about seven degrees from horizontal, the first solar panel being tilted in a counter clockwise direction and the second solar panel being tilted in a clockwise direction.

6. The solar canopy of claim 5 , wherein the solar panel assembly has a third solar panel with a total wind-exposed third-solar-panel surface area, the third solar panel coupled to the second solar panel and tilted parallel to the first solar panel.

7. The solar canopy of claim 5 , wherein the solar panel assembly has a third solar panel with a total wind-exposed third-solar-panel surface area, the third solar panel coupled to the second solar panel, oriented non-parallel with respect to the first solar panel and tilted in the counter clockwise direction at another tilt angle different than a tilt angle of the first solar panel.

8. The solar canopy of claim 1 , wherein the actual load applied to the solar-panel-assembly support structure is determined by a force coefficient GC P , a first moment coefficient GC MHy , and a second moment coefficient GC My defined by the following equations:

GC

P

=

F

normal

q

H

·

A

GC

MHy

=

M

top_of

_post

q

H

·

A

·

L

GC

My

=

M

grade

q

H

·

A

·

L

where,

F normal is a force normal to a top surface of the first solar panel or the second solar panel;

M top_of_post is a moment about a top of a post (center of a cross beam);

M grade is a moment about a bottom of the post;

q H is a velocity pressure at a height (H) of ≤4.5 m in an open terrain;

A is a averaging area (Number of panels multiplied by 2 m 2 ); and

L is a nominal chord length, and

wherein the force coefficient GC P , the first moment coefficient GC MHy , and the second moment coefficient GC My are calculated from wind tunnel pressure data obtained by simultaneously measuring a pressure at a plurality of pressure taps embedded in a surface of the first and second solar panels.

9. The solar canopy of claim 1 , wherein a plurality of purlins extend substantially vertically between a cross beam and the first-solar-panel and between the cross beam and the second-solar-panel and varying in length to achieve a desired tilt of the first and second solar panels.

10. A solar canopy comprising:

a solar panel assembly comprising:

a first solar panel having a first orientation; and

a second solar panel coupled to the first solar panel and having a second orientation that is non-parallel to the first orientation;

wherein the second solar panel is fixedly coupled to the first solar panel; and

a solar-panel-assembly support structure coupled to the solar panel assembly;

wherein a maximum load the solar-panel-assembly support structure is designed to support is a determined load applied to the solar-panel-assembly support structure by the solar panel assembly when the solar panel assembly is subject to a wind loading, the determined load obtained by simultaneously measuring a load at a plurality of taps embedded in a total wind exposed first exemplary solar panel surface area of a first exemplary solar panel and a total wind exposed second exemplary solar panel surface area of a second exemplary solar panel with the non-parallel orientation during a wind tunnel test; and

wherein the determined load is less than an aggregate load for the solar panel assembly subject to the wind loading, the aggregate load calculated by summing a standard first-solar-panel net pressure for the first solar panel and a standard second-solar-panel net pressure for the second solar panel, the standard first-solar-panel net pressure and the standard second-solar-panel net pressure determined independently.

11. The solar canopy of claim 10 , wherein the solar panel assembly has a third solar panel with a total wind-exposed third-solar-panel surface area, the third solar panel coupled to the second solar panel and having a non-parallel orientation with respect to the total wind-exposed second-solar-panel surface area.

12. The solar canopy of claim 11 , wherein the solar panel assembly is a rectilinear array of a plurality of solar panels including the first solar panel, the second solar panel and the third solar panel.

13. The solar canopy of claim 12 , wherein the rectilinear array comprises at least an adjacent six rows with three solar panels of the plurality of solar panels per row.

14. The solar canopy of claim 10 , wherein the first solar panel and the second solar panel are tilted at a tilt angle of about five degrees to about seven degrees from horizontal, the first solar panel being tilted in a counter clockwise direction and the second solar panel being tilted in a clockwise direction.

15. The solar canopy of claim 14 , wherein the solar panel assembly has a third solar panel with a total wind-exposed third-solar-panel surface area, the third solar panel coupled to the second solar panel and tilted parallel to the first solar panel.

16. The solar canopy of claim 14 , wherein the solar panel assembly has a third solar panel with a total wind-exposed third-solar-panel surface area, the third solar panel coupled to the second solar panel, oriented non-parallel with respect to the first solar panel and tilted in the counter clockwise direction at another tilt angle different than a tilt angle of the first solar panel.

17. The solar canopy of claim 10 , wherein the actual load applied to the solar-panel-assembly support structure is determined by a force coefficient GC P , a first moment coefficient GC MHy , and a second moment coefficient GC My defined by the following equations:

GC

P

=

F

normal

q

H

·

A

GC

MHy

=

M

top_of

_post

q

H

·

A

·

L

GC

My

=

M

grade

q

H

·

A

·

L

where,

F normal is a force normal to a top surface of the first solar panel or the second solar panel;

M top_of_post is a moment about a top of a post (center of a cross beam);

M grade is a moment about a bottom of the post;

q H is a velocity pressure at a height (H) of ≤4.5 m in an open terrain;

A is a averaging area (Number of panels multiplied by 2 m 2 ); and

L is a nominal chord length, and

wherein the force coefficient GC P , the first moment coefficient GC MHy , and the second moment coefficient GC My are calculated from wind tunnel pressure data obtained by simultaneously measuring a pressure at a plurality of pressure taps embedded in a surface of the first and second solar panels.

18. The solar canopy of claim 10 , wherein a plurality of purlins extend substantially vertically between a cross beam and the first-solar-panel and between the cross beam and the second-solar-panel and varying in length to achieve a desired tilt of the first and second solar panels.

19. The solar canopy of claim 1 , wherein the first-solar-panel net pressure and the second-solar-panel net pressure are determined by wind tunnel testing.

20. The solar canopy of claim 10 , wherein the first-solar-panel net pressure and the second-solar-panel net pressure are determined by wind tunnel testing.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Feb 11, 2026
From: KEYBANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: TERRASMART, INC.
Reel/Frame 073761/0918 →
SECURITY INTEREST Recorded Jun 4, 2025
From: TERRASMART, INC.
To: KEYBANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 071318/0269 →
MERGER AND CHANGE OF NAME Recorded Aug 19, 2024
From: RBI SOLAR, INC.; TERRASMART, INC.
To: TERRASMART, INC.
Reel/Frame 068325/0302 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2021
From: FCX SOLAR LLC
To: RBI SOLAR, INC.
Reel/Frame 055421/0362 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2018
From: NEEDHAM, CHRISTOPHER THOMAS; OUDHEUSDEN, FRANK CARL
To: FCX SOLAR LLC
Reel/Frame 045848/0388 →
Continuity (3)
Continuation 15692787 · Aug 31, 2017
Provisional Application 62406686 · Oct 11, 2016
Related Publication 20180269343A1 · Sep 20, 2018
Cited By (1)
US 12,278,593