IP Library Granted Patent US 11,699,973
Granted Patent B2
US 11,699,973 · App. 15/987,856 · Granted Jul 11, 2023

Metering and control subsystems for photovoltaic solar systems

Inventors: Kevin C. Fischer (Orinda, CA); Philip Rothblum (San Jose, CA); Donald H. Scrutchfield (Austin, TX); Dylan W. Benjamin (San Francisco, CA)
Assignee: SunPower Corporation
H02S50/00G01R19/16571H02H1/0007H02H7/20H02J3/381H02S40/34H02S40/36H02J2300/24
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Quick Facts
Patent No.
US 11,699,973
App. No.
15/987,856
Granted
Jul 11, 2023
Kind
B2
Abstract

A metering and control subsystem for a photovoltaic solar system is configured for metering the photovoltaic solar system using current measurement devices and individually controlling relays to selectively energize photovoltaic branch circuits. In some examples, the metering and control subsystem includes photovoltaic branch connectors, a relay matrix, current measurement devices, and a metering and relay control circuit. The metering and control circuit is configured for metering the photovoltaic solar system using current measurement data from the current measurement devices and individually controlling the relays to selectively energize each photovoltaic branch circuit.

Claims (14)

1. A metering and control subsystem for a photovoltaic solar system, the metering and control subsystem comprising:

a plurality of photovoltaic branch connectors each configured for coupling to a respective photovoltaic branch circuit, wherein each photovoltaic branch circuit comprises one or more inverters each coupled to a respective photovoltaic solar module of the photovoltaic solar system;

a relay matrix comprising, for each photovoltaic branch circuit, a relay coupled to the photovoltaic branch circuit;

a plurality of current measurement devices, one for each photovoltaic branch circuit, wherein each current measurement device is coupled to a respective relay of the relay matrix, and wherein each current measurement device is configured to measure current flowing through the relay;

a metering and relay control circuit coupled to the relay matrix and the current measurement devices, wherein the metering and relay control circuit is configured for metering the photovoltaic solar system using current measurement data from the current measurement devices and individually controlling the relays to selectively energize each photovoltaic branch circuit; and

an interface connector for coupling the metering and control circuit to a photovoltaic supervisor system configured for communicating with the inverters of the photovoltaic solar system;

wherein the metering and relay control circuit is configured for using the current measurement data to determine that the current flowing through at least one of the photovoltaic branch circuits exceeds a threshold current and, in response, cause an overcurrent shutdown by controlling a corresponding relay to de-energize the photovoltaic branch circuit;

wherein the metering and relay control circuit is configured for receiving relay control commands from the photovoltaic supervisor system using the interface connector and individually controlling the relays based on the relay control commands; and

wherein each current measurement device is coupled to a respective relay of the relay matrix by a first node of the current measurement device, and wherein the metering and control subsystem comprises, for each photovoltaic branch circuit, at least one circuit breaker coupled to a second node of the current measurement device for the photovoltaic branch circuit; and

wherein the metering and control subsystem comprises a dedicated alternating current (AC) shutdown switch configured to de-energize all of the photovoltaic branch circuits.

2. The metering and control subsystem of claim 1 , wherein the dedicated AC shutdown switch extends through a housing for the metering and control subsystem, and wherein the dedicated AC shutdown switch is wired directly into the interface connector.

3. The metering and control subsystem of claim 1 , wherein each photovoltaic branch circuit connector includes two conductors for carrying two phases of alternating current from a respective photovoltaic branch circuit, and wherein the relay matrix includes, for each photovoltaic branch circuit, a normally-open double-pole single-throw relay coupled to the two conductors of the photovoltaic branch connector and configured to open the relay in the absence of a control signal from the metering and relay control circuit.

4. The metering and control subsystem of claim 1 , wherein the metering and relay control circuit comprises a plurality of metering circuits, one for each current measurement device, and a microcontroller configured to read current measurement values from the metering circuits and transmit metering data to the photovoltaic supervisor system using the interface connector.

5. The metering and control subsystem of claim 1 , comprising an enclosure housing the relay matrix, the current measurement devices, and the metering and relay control circuit.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2025
From: SUNPOWER CORPORATION; SUNPOWER CORPORATION, SYSTEMS
To: UNIRAC, INC.
Reel/Frame 071302/0904 →
RELEASE OF SECURITY INTEREST Recorded Apr 1, 2025
From: SUNPOWER CORPORATION,
To: UNIRAC, INC.
Reel/Frame 070704/0860 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Feb 14, 2024
From: SUNPOWER CORPORATION
To: GLAS AMERICAS LLC, AS COLLATERAL AGENT
Reel/Frame 066598/0964 →
SECURITY INTEREST Recorded Sep 13, 2022
From: SUNPOWER CORPORATION
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 061422/0566 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2020
From: FISCHER, KEVIN C.; ROTHBLUM, PHILIP; SCRUTCHFIELD, DONALD H.; BENJAMIN, DYLAN W.
To: SUNPOWER CORPORATION
Reel/Frame 053315/0150 →
Continuity (1)
Related Publication 20190363672A1 · Nov 28, 2019
Cited By (1)
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