FILLING SYSTEM FOR A TEXTURED BEVERAGE
A process for packaging pressurized beverages. The process includes mixing liquid, a solute that depresses the freezing point of the liquid, and gas. Next, the liquid-gas mixture is allowed to rest. Then, retail containers are filled with the mixture. During the mixing and filling steps of the process, the liquid-gas mixture is subjected to pressures that are higher than atmospheric pressure. Unfortunately, such pressure cannot be maintained when the container is transferred from the filling station to the sealing station causing dissolved gas to leave the liquid and foam to overflow the container during the transfer. To prevent such an overflow, prior to the transfer, the dissolved gas is put to sleep by reducing the temperature of the liquid to below 0° C. (32° F.) and optionally allowing the liquid-gas mixture to rest. The liquid beverage may include milk, coffee, tea, fruit juice, chocolate or mixtures thereof, and may include a gum.
1 . A process for the packaging of a pressurized liquid, containing a gas and a solute that depresses the freezing point of the liquid, the process comprising:
mixing the liquid and the solute to create a liquid mixture;
introducing the gas to the liquid mixture, under greater than 101325 Pa (1 atmosphere) of pressure;
agitating the liquid mixture, to create a liquid-gas mixture;
cooling the liquid-gas mixture to less than 0° C. (32° F.) to create a cooled liquid-gas mixture;
transferring the cooled liquid-gas mixture to a container;
subjecting the cooled liquid-gas mixture in the container to atmospheric pressure; and
sealing the cooled liquid-gas mixture in the container wherein the pressure inside the container after sealing is greater than 101325 Pa (1 atmosphere).
2 . The process of claim 1 , wherein the liquid mixture is cooled to less than 0° C. (32° F.) prior to the introduction of the gas.
3 . The process of claim 1 , wherein the liquid is agitated at substantially the same time the gas is introduced to the liquid mixture.
4 . The process of claim 4 , wherein the liquid, solute, and gas are all mixed together at substantially the same time
5 . The process of claim 1 , wherein the liquid includes milk, coffee, fruit juice, chocolate or mixtures thereof.
6 . The process of claim 1 , wherein the liquid includes a gum selected from the group consisting of acacia gum, guar gum, locust bean gum, carrageenan, pectin, xanthan gum, or mixtures thereof.
7 . The process of claim 1 , wherein the solute includes salt, sugar, electrolytes, alcohol, or mixtures thereof.
8 . The process of claim 1 , wherein the gas includes nitrous oxide.
9 . The process of claim 1 , wherein the container is a can, bottle, or keg.
10 . A process for the packaging of a pressurized liquid, containing a gas and solute that depresses the freezing point of the liquid, the process comprising:
mixing the liquid and the solute to create a liquid mixture;
filling a container with the liquid mixture;
sealing the container with a first cap that contains a one-way valve;
introducing the gas through the one-way valve to the liquid mixture, under greater than 101325 Pa (1 atmosphere) of pressure;
agitating the liquid mixture, to create a liquid-gas mixture;
cooling the liquid gas mixture to less than 0° C. (32° F.) to create a cooled liquid-gas mixture;
removing the first cap, thereby subjecting the cooled liquid-gas mixture in the container to atmospheric pressure; and
sealing the cooled liquid-gas mixture in the container with a second cap which does not contain a one-way valve, wherein the pressure inside the container after sealing is greater than 101325 Pa (1 atmosphere).
11 . The process of claim 10 , wherein the liquid mixture is cooled to less than 0° C. (32° F.) prior to the introduction of the gas.
12 . The process of claim 10 , wherein the liquid is agitated at substantially the same time the gas is introduced to the liquid mixture.
13 . The process of claim 10 , wherein the liquid includes milk, coffee, fruit juice, chocolate, tea, or mixtures thereof.
14 . The process of claim 10 , wherein the liquid includes a gum selected from the group consisting of acacia gum, guar gum, locust bean gum, carrageenan, pectin, xanthan gum, or mixtures thereof.
15 . The process of claim 10 , wherein the solute includes salt, sugar, electrolytes, alcohol, or mixtures thereof.
16 . The process of claim 10 , wherein the gas includes nitrous oxide.
17 . The process of claim 10 , wherein the second container is a can, bottle, or keg.
18 . A system for packaging a pressurized liquid comprising:
an ingredient mixing tank into which a drinkable liquid and a solute that reduces the freezing point of the liquid are introduced to create a liquid mixture;
a gas saturation tank in fluid communication with the ingredient mixing tank permitting the liquid mixture to flow from the ingredient mixing tank to the gas saturation tanks, the gas saturation tank receiving a gas introduced to the liquid mixture at pressures greater than 101325 Pa (1 atmosphere) and in which the liquid mixture is agitated to create a gas-liquid mixture;
a heat exchanger in contact with the gas saturation tank such that the temperature of the gas-liquid mixture is reduced to less than 0° C. (32° F.) to create a cooled gas-liquid mixture;
a pressurized filler in fluid communication with the gas saturation tank which permits the cooled gas-liquid mixture to flow from the gas saturation tank to the pressurized filler;
a container receiving the cooled gas-liquid mixture from the pressurized filler at a pressure greater than 101325 Pa (1 atmosphere) to create a filled container;
a conveyor transmitting the filled container from the pressurized filler during which time the filled container is subject to atmospheric pressure; and
a sealer which seals the container.
19 . The system of claim 18 , further comprising a heat exchanger that contacts the liquid mixture as the liquid mixture flows between the mixing tank and the gas saturation tank.