IP Library Granted Patent US 10,791,803
Granted Patent B2
US 10,791,803 · App. 15/993,221 · Granted Oct 6, 2020

Release lever buckle

Inventor: Miguel Bevilacqua (East Meadow, NY)
Assignee: National Molding LLC
A44B11/266A44B11/2526A44B11/2592A44D2211/00
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Quick Facts
Patent No.
US 10,791,803
App. No.
15/993,221
Granted
Oct 6, 2020
Kind
B2
Abstract

A buckle assembly including a first portion, a second portion, an actuator and a lever. The first portion includes a hollow body, an open top, a locking slot extending through the hollow body and a fulcrum. A second portion of the buckle includes a base opposite of a locking leg, the locking leg including a cavity, and a channel. Inserting the second portion into the hollow body through the open top of the first portion causes the locking leg to engage the locking slot and to lock the first portion to the second portion. An actuator slideably engaged to the channel and includes an arm slideably connected to the cavity. Applying a force to the actuator causes the arm to withdraw the locking leg, disengaging the locking leg from the locking slot. A lever is mounted on the fulcrum to apply the force to the actuator when the lever is pulled.

Claims (37)

1. A buckle assembly, comprising:

a first portion comprising a hollow body, an open end, at least one locking slot extending through the hollow body, at least one fulcrum and a receiving connector for a webbing;

a second portion comprising at least one locking leg extending from a base, wherein each locking leg includes a cavity in a locking end, and a channel, wherein the hollow body is sized to receive through the open end the second portion and each locking slot is sized to receive the locking end of the corresponding locking leg and to lock the first portion to the second portion;

an actuator slideably received in the channel and comprising a head and at least one arm connected to the head and slideably engaging each cavity, such that applying a force to the actuator along a same axis as the channel causes the at least one arm to draw the at least one locking leg inwardly into an interior of the second portion and disengaging the locking leg from the locking slot; and

a lever mounted on the at least one fulcrum configured to apply the force to the actuator along the same axis as the channel when the lever is pulled.

2. The buckle assembly according to claim 1 , wherein the first portion includes a fulcrum on a left side and a fulcrum on a right side of the first portion; and

the lever is rotateably attached to the fulcrums.

3. The buckle assembly according to claim 1 , wherein the actuator has a tail facing the base and the head is opposite the tail; and

the lever applies the force to the head.

4. The buckle assembly according to claim 1 , wherein a member of the lever extends into the hollow body and engages the actuator when the first portion and second portion are locked.

5. The buckle assembly according to claim 1 , wherein the lever includes a member configured to engage the actuator and a tip opposite the member on the lever, the tip is the widest portion of the lever and includes a raised portion.

6. The buckle assembly according to claim 1 , wherein the lever is brought into a functional position when the first portion and the second portion are locked.

7. The buckle assembly according to claim 1 , wherein the lever has a maximum angle of 45 degrees.

8. The buckle assembly according to claim 1 , wherein the actuator is locked within the channel such that the actuator slides without being removed.

9. The buckle assembly according to claim 8 , wherein the actuator has at least one detent that interacts with a lip on an opening of the channel.

10. The buckle assembly according to claim 1 , wherein the first portion has two locking slots.

11. The buckle assembly according to claim 1 , wherein the second portion has two locking legs.

12. The buckle assembly according to claim 1 , wherein the actuator has two arms.

13. The buckle assembly according to claim 1 , wherein the actuator is connected to a pulling device that runs through the second portion, and the pulling device is configured to pull the actuator toward the base and release the at least one locking leg from the equivalent number of locking slots.

14. A method of locking a buckle assembly as described in claim 1 comprising:

receiving through an open end in a first portion of the buckle a second portion of the buckle, the first portion includes a hollow body, the open end, at least one locking slot extending through the hollow body, at least one fulcrum, a lever rotateably attached to the fulcrum, a member attached to the lever and the second portion includes an actuator, at least one locking leg extending from a base and a channel containing a portion of the actuator;

receiving in the locking slot in the first portion the locking leg;

charging the actuator by the locking leg applying a first force to the actuator along a same axis as the channel thereby pushing the actuator towards the first portion; and

charging the lever by applying a second force from the actuator to the member.

15. A method of unlocking a buckle assembly as described in claim 1 having at least two options for unlocking comprising:

a first option including:

applying a first force to a lever attached to a fulcrum included on a first portion of the buckle, the first force is substantially perpendicular to the lever;

moving an actuator in contact with a member by applying the first force to the actuator along a same axis as a channel thereby pushing the actuator towards a second portion of the buckle, wherein the member is attached to the lever and the second portion of the buckle is opposite the first portion of the buckle;

retracting a locking leg from a locking slot, via an interaction between an arm of the actuator and a cavity in a locking end of the locking leg, the first portion includes the locking slot and the second portion includes the locking leg;

a second option including:

applying a second force to the locking leg until the locking leg disengages from the locking slot; and

removing the second portion from the first portion.

16. A method of unlocking the buckle according to claim 15 comprising:

a third option including:

pulling the actuator via a cable attached to a tail of the actuator included within the channel, wherein the tail is opposite to a head of the actuator including the actuator's arm;

moving the actuator along the channel in the second portion; and

retracting the locking leg from the locking slot, via the interaction between the arm of the actuator and the cavity.

Assignments (3)
SECURITY INTEREST Recorded Sep 5, 2023
From: NATIONAL MOLDING, LLC
To: SOUTHFIELD MEZZANINE CAPITAL LP
Reel/Frame 064793/0818 →
SECURITY INTEREST Recorded Aug 30, 2023
From: NATIONAL MOLDING, LLC; NATIONAL MOLDING - DURAFLEX, LLC
To: BYLINE BANK
Reel/Frame 064758/0314 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2018
From: BEVILACQUA, MIGUEL
To: NATIONAL MOLDING LLC
Reel/Frame 046269/0756 →