Sealing system pump piston
A lubricating sealing system for a fluid end includes a fluid end, a sleeve, a plunger, and a lubrication system. The sleeve is coupled to an internal surface of the fluid end. The plunger reciprocates in a linear manner through the sleeve and into a pressure chamber of the fluid end. The lubrication system is in communication with the plunger and configured to provide lubricant through an interior of the plunger for routing to surfaces between the plunger and the sleeve. The lubricant is pressurized and moved via the reciprocating of the plunger and create a positive pressure on the lubricant over the pressures experienced in the pressure chamber of the fluid end. The positive pressure creates a barrier and pushes away contaminants from the plunger seals thereby avoiding wash out.
1. A lubricating sealing system for a fluid end, comprising:
a sleeve coupled to an internal surface of the fluid end;
a plunger configured to contact and translate within the sleeve, the plunger moving in a linear reciprocating manner through the sleeve and into an internal chamber of the fluid end; and
a lubrication system in communication with the plunger, the lubrication system configured to provide lubricant through an interior of the plunger for routing to surfaces between the plunger and the sleeve.
2. The system of claim 1 , wherein the lubricant is pressurized within the plunger and fed to and around a plunger seal to create a pressurized barrier against the introduction of proppants between the plunger and the sleeve.
3. The system of claim 1 , wherein the lubricant is pressurized within the plunger as a result of the reciprocating motion of the plunger.
4. The system of claim 1 , wherein the plunger reciprocates between a withdrawn position and an extended position, the act of transitioning between the positions fluctuates the pressure level acted upon the lubricant.
5. The system of claim 1 , wherein the plunger includes a central passage axially aligned with the plunger, the central passage configured to accept the lubricant.
6. The system of claim 5 , wherein the plunger includes a plurality of outlet tubes extending perpendicularly outward from the central passage, the plurality of outlet tubes exiting to an outer surface of the plunger, lubricant being permitted to pass from the central passage through the plurality of outlet tubes.
7. The system of claim 6 , wherein the plurality of outlet tubes are radially spaced about the plunger.
8. The system of claim 6 , wherein the plurality of outlet tubes are distributed along the length of the plunger on either side of plunger seals, the plunger seals coupled to the plunger and creating a seal between the plunger and the sleeve.
9. The system of claim 5 , wherein the plunger includes an intensification valve within a lower channel, the lower channel being in fluid communication with the central passage of the plunger, the intensification valve configured to translate linearly within the lower channel.
10. The system of claim 9 , wherein movement of the intensification valve within the lower channel induces pressure fluctuations onto the lubricant and induces circulation of the lubricant.
11. The system of claim 9 , wherein the intensification valve is in fluid communication with the internal chamber of the fluid end.
12. The system of claim 9 , wherein the intensification valve has a first diameter and a second diameter, the first diameter is smaller than the second diameter.
13. The system of claim 1 , further comprising:
an accumulator coupled to an outer surface of the fluid end, the accumulator in fluid communication with the lubricant through an accumulator channel.
14. The system of claim 13 , wherein the accumulator permits collects a quantity of lubricant as the plunger reciprocates, the accumulator configured to relieve pressure on the lubricant.
15. The system of claim 1 , further comprising:
a valve between the lubrication system and the plunger, the plunger having a central passage, the valve selectively introducing lubricant to the central passage.
16. The system of claim 1 , wherein the plunger includes a central passage, an upper channel, and a lower channel all in fluid communication with one another, the central passage extends between the lower channel and the upper channel, the plunger includes a valve in the upper channel to regulate flow of lubricant into the central passage.
17. The system of claim 16 , wherein the plunger includes an outlet tube extending outward from the central passage, the outlet tube configured to permit lubricant to reach plunger seals coupled to the plunger, the lubricant filling a gap between the plunger and the sleeve.
18. The system of claim 17 , further comprising:
an accumulator coupled to an outer surface of the fluid end, the accumulator in fluid communication with the lubricant through an accumulator channel.
19. The system of claim 18 , wherein the accumulator permits collects a quantity of lubricant as the plunger reciprocates, the accumulator configured to relieve pressure on the lubricant.