IP Library Granted Patent US 10,816,236
Granted Patent B2
US 10,816,236 · App. 16/000,291 · Granted Oct 27, 2020

Condensate recycling system for HVAC system

Inventors: Daniel V. Winders (Columbia, SC); Neelkanth S. Gupte (Katy, TX); Vilas G. Pawanarkar (Pune, IN); Kirankumar A. Muley (Pune, IN)
Assignee: Johnson Controls Technology Company
F24F11/85F24F3/1405F24F13/22F24F11/30F24F2003/1446F24F2013/221F24F2013/228
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Quick Facts
Patent No.
US 10,816,236
App. No.
16/000,291
Granted
Oct 27, 2020
Kind
B2
Abstract

Embodiments of the present disclosure relate to a climate management system that includes a condensate pan configured to collect condensate from a first heat exchanger of the climate management system, a pump fluidly coupled to the condensate pan, and a nozzle fluidly coupled to the pump, wherein the nozzle is configured to receive the condensate from the pump and direct the condensate toward an airflow across a second heat exchanger of the climate management system.

Claims (37)

1. A climate management system, comprising:

a condensate pan configured to collect condensate directly from a first heat exchanger of the climate management system;

a pump fluidly coupled to the condensate pan and configured to receive the condensate from the condensate pan; and

a nozzle fluidly coupled to the pump, wherein the nozzle is configured to receive the condensate from the pump and direct the condensate toward an airflow across a second heat exchanger of the climate management system, wherein the first heat exchanger and the second heat exchanger are fluidly coupled along a common refrigerant circuit.

2. The climate management system of claim 1 , wherein the condensate pan, the first heat exchanger, and the second heat exchanger are packaged together in a single housing.

3. The climate management system of claim 1 , wherein the second heat exchanger comprises a first coil and a second coil arranged in a V-shape.

4. The climate management system of claim 3 , comprising an additional nozzle fluidly coupled to the pump and configured to receive the condensate from the pump, wherein the nozzle is configured to direct the condensate toward the first coil of the second heat exchanger, and wherein the additional nozzle is configured to direct the condensate toward the second coil of the second heat exchanger.

5. The climate management system of claim 1 , comprising a controller communicatively coupled to the pump and configured to selectively operate the pump based on feedback received from a sensor.

6. The climate management system of claim 5 , comprising the sensor communicatively coupled to the controller, wherein the sensor is configured to measure an amount of the condensate in the condensate pan, and the controller is configured to selectively operate the pump based on the amount of the condensate in the condensate pan.

7. The climate management system of claim 6 , wherein the controller is configured to activate the pump when the feedback received from the sensor indicates that the amount of the condensate in the condensate pan exceeds a threshold amount.

8. The climate management system of claim 1 , comprising a fan configured to draw the airflow across the second heat exchanger.

9. The climate management system of claim 8 , wherein the nozzle is configured to direct the condensate into the airflow upstream of the second heat exchanger relative to the airflow across the second heat exchanger.

10. The climate management system of claim 8 , wherein the nozzle is configured to direct the condensate into the airflow downstream of the second heat exchanger relative to the airflow across the second heat exchanger.

11. The climate management system of claim 1 , wherein the first heat exchanger comprises an evaporator, and wherein the second heat exchanger comprises a condenser.

12. The climate management system of claim 11 , wherein the evaporator is configured to absorb heat from a flow of air passing across the evaporator, wherein the climate management system is configured to direct the flow of air into a building to condition an environment within the building.

13. The climate management system of claim 1 , wherein the nozzle comprises a sprayer, a mister, a dripper system, or any combination thereof.

14. The climate management system of claim 1 , wherein the condensate pan comprises a treatment system configured to remove contaminants from the condensate, wherein the treatment system comprises:

a composition sensor configured to collect and provide feedback indicative of a concentration level of a component within the condensate; and

a controller configured to receive the feedback and to instruct an injector to inject a substance into the condensate pan based on the concentration level.

15. A climate management system, comprising:

a condensate pan disposed directly beneath a first heat exchanger of the climate management system and configured to collect condensate from the first heat exchanger;

a pump fluidly coupled to the condensate pan;

a nozzle fluidly coupled to the pump, wherein the nozzle is configured to receive the condensate from the pump and direct the condensate toward an airflow across a second heat exchanger of the climate management system, wherein the first heat exchanger and the second heat exchanger are fluidly coupled along a common refrigerant circuit;

a sensor configured to collect and provide feedback indicative of an amount of the condensate in the condensate pan; and

a controller communicatively coupled to the pump and the sensor, wherein the controller is configured to operate the pump based on the feedback received from the sensor.

16. The climate management system of claim 15 , wherein the controller is configured to activate the pump when the feedback received from the sensor indicates that the amount of the condensate in the condensate pan exceeds a threshold amount.

17. The climate management system of claim 16 , wherein the controller is configured to shut down the pump when the feedback received from the sensor indicates that the amount of the condensate in the condensate pan reaches or falls below the threshold amount.

18. The climate management system of claim 15 , wherein the condensate pan, the first heat exchanger, and the second heat exchanger are packaged in a rooftop unit.

19. The climate management system of claim 15 , wherein the condensate pan comprises a treatment system configured to remove contaminants from the condensate, wherein the treatment system comprises a composition sensor configured to collect and provide additional feedback indicative of a concentration level of a component within the condensate, and wherein the controller is configured to receive the additional feedback and to instruct an injector to inject a substance into the condensate pan based on the concentration level.

20. A condensate recycling system for a climate management system, comprising:

a condensate pan configured to collect condensate generated via a first heat exchanger that is fluidly coupled to a second heat exchanger along a common refrigerant circuit of the climate management system, wherein a flow path of the condensate from the first heat exchanger into the condensate pan is independent of the second heat exchanger;

a pump configured to generate a flow of the condensate collected by the condensate pan; and

a nozzle fluidly coupled to the pump, wherein the nozzle is configured to receive the flow of the condensate from the pump and direct the flow of the condensate toward an airflow directed across the second heat exchanger, and wherein the nozzle is positioned upstream of the second heat exchanger with respect to a direction of the airflow directed across the second heat exchanger.

21. The condensate recycling system of claim 20 , comprising a sensor configured to provide feedback indicative of an amount of the condensate in the condensate pan.

22. The condensate recycling system of claim 21 , comprising a controller communicatively coupled to the sensor and the pump, wherein the controller is configured operate the pump based on the feedback received from the sensor.

23. The condensate recycling system of claim 22 , wherein the controller is configured to activate the pump when the feedback received from the sensor indicates that the amount of the condensate in the condensate pan exceeds a threshold amount.

24. The climate management system of claim 14 , wherein the controller is configured to control an amount of the substance injected into the condensate pan or an amount of time that the injector is activated based on the concentration level.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2025
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 072298/0096 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2025
From: TYCO FIRE & SECURITY GMBH
To: JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
Reel/Frame 070179/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2024
From: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
To: TYCO FIRE & SECURITY GMBH
Reel/Frame 067832/0947 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 4, 2022
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 058959/0764 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2018
From: WINDERS, DANIEL V.; GUPTE, NEELKANTH S.; PAWANARKAR, VILAS G.; MULEY, KIRANKUMAR A.
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 046004/0687 →