IP Library › Granted Patent US 10,496,906
Granted Patent B2
US 10,496,906 · App. 16/001,003 · Granted Dec 3, 2019

Inkjet printer

Inventors: Yuya Nishihara (Hamamatsu, JP); Katsuo Ikehata (Hamamatsu, JP); Yoshinari Ogura (Hamamatsu, JP); Yasuhito Fujita (Hamamatsu, JP); Seishin Yoshida (Hamamatsu, JP); Koji Takahashi (Hamamatsu, JP); Takeshi Yagi (Hamamatsu, JP)
Assignee: ROLAND DG CORPORATION
G06K15/107B41J2/14B41J2/21B41J2/2117C09D11/324
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Quick Facts
Patent No.
US 10,496,906
App. No.
16/001,003
Granted
Dec 3, 2019
Kind
B2
Abstract

An inkjet printer injects first ink of a plurality of colors and second ink. An extraction condition setter sets an extraction condition to extract a portion of, or an entirety of, ink dots of the first ink of each of the plurality of colors. An extractor extracts an underlying layer dot group from ink dots of the first ink of each of the plurality of colors based on the extraction condition. Such a plurality of underlying layer dot groups and ink dots of the second ink form a first printing layer. An image dot group including at least the ink dots, of the first ink, other than the underlying dot groups forms at least one additional printing layer.

Claims (126)

1. An inkjet printer, comprising:

a recording head including:

a first color ink head including a plurality of nozzles through which a first ink of a first color is injected toward a recording medium to form ink dots of the first ink of the first color on the recording medium;

a second color ink head including a plurality of nozzles through which a first ink of a second color is injected toward the recording medium to form ink dots of the first ink of the second color on the recording medium; and

a second ink ink head including a plurality of nozzles through which a second ink is injected toward the recording medium to form ink dots of the second ink on the recording medium;

a moving mechanism to move the recording head and the recording medium with respect to each other; and

a controller connected with the recording head and the moving mechanism to control the recording head and the moving mechanism; wherein

the controller is configured or programmed to include:

a first setter to set a first extraction condition to extract a portion of, or an entirety of, the ink dots of the first ink of the first color;

a second setter to set a second extraction condition to extract a portion of, or an entirety of, the ink dots of the first ink of the second color, the second extraction condition being different from the first extraction condition;

a first extractor to extract a first underlying layer dot group from the ink dots of the first ink of the first color based on the first extraction condition;

a second extractor to extract a second underlying layer dot group from the ink dots of the first ink of the second color based on the second extraction condition;

a first printing controller configured or programmed to form a first printing layer, on the recording medium, of at least the first underlying layer dot group, the second underlying layer dot group and the ink dots of the second ink; and

at least one additional printing controller each forming one additional printing layer, above or below the first printing layer, of an image dot group including at least the ink dots, of the first ink of the first color, other than the first underlying layer dot group and including the ink dots, of the first ink of the second color, other than the second underlying layer dot group;

the first extraction condition includes a first mask pattern; and

the second extraction condition includes a second mask pattern different from the first mask pattern.

2. The inkjet printer according to claim 1 , wherein:

the first ink of the first color is a first process color ink;

the first ink of the second color is a second process color ink different from the first process color ink; and

the second ink is a special color ink.

3. The inkjet printer according to claim 1 , wherein a number of the additional printing layer is one.

4. The inkjet printer according to claim 1 , wherein:

the at least one additional printing controller includes a second printing controller;

the additional printing layer includes a second printing layer;

the image dot group includes a first image dot group including at least the ink dots, of the first ink of the first color, other than the first underlying layer dot group and a second image dot group including at least the ink dots, of the first ink of the second color, other than the second underlying layer dot group;

the moving mechanism includes a feeding mechanism to feed the recording medium;

the first color ink head, the second color ink head and the second ink ink head are located side by side in a scanning direction perpendicular to a feeding direction in which the recording medium is fed;

the first color ink head includes:

a first color upstream nozzle array including a portion of the plurality of nozzles arrayed in the feeding direction; and

a first color downstream nozzle array including another portion of the plurality of nozzles arrayed in the feeding direction, the first color downstream nozzle array being located downstream with respect to the first color upstream nozzle array in the feeding direction;

the second color ink head includes:

a second color upstream nozzle array including a portion of the plurality of nozzles arrayed in the feeding direction; and

a second color downstream nozzle array including another portion of the plurality of nozzles arrayed in the feeding direction, the second color downstream nozzle array being located downstream with respect to the second color upstream nozzle array in the feeding direction;

the second ink ink head includes:

a second ink upstream nozzle array including a portion of the plurality of nozzles arrayed in the feeding direction; and

a second ink downstream nozzle array including another portion of the plurality of nozzles arrayed in the feeding direction, the second ink downstream nozzle array being located downstream with respect to the second ink upstream nozzle array in the feeding direction;

in a case where the first printing layer is to be formed below the second printing layer, the first printing controller causes the nozzles of the first color upstream nozzle array to inject the first ink of the first color to form the first underlying layer dot group, causes the nozzles of the second color upstream nozzle array to inject the first ink of the second color to form the second underlying layer dot group, and causes the nozzles of the second ink upstream nozzle array to inject the second ink, to form the first printing layer; and

in a case where the first printing layer is to be formed above the second printing layer, the first printing controller causes the nozzles of the first color downstream nozzle array to inject the first ink of the first color to form the first underlying layer dot group, causes the nozzles of the second color downstream nozzle array to inject the first ink of the second color to form the second underlying layer dot group, and causes the nozzles of the second ink downstream nozzle array to inject the second ink, to form the first printing layer; and

in the case where the first printing layer is to be formed below the second printing layer, the second printing controller causes the nozzles of the first color downstream nozzle array to inject the first ink of the first color to form the first image dot group, and causes the nozzles of the second color downstream nozzle array to inject the first ink of the second color to form the second image dot group, to form the second printing layer; and

in the case where the first printing layer is to be formed above the second printing layer, the second printing controller causes the nozzles of the first color upstream nozzle array to inject the first ink of the first color to form the first image dot group, and causes the nozzles of the second color upstream nozzle array to inject the first ink of the second color to form the second image dot group, to form the second printing layer.

5. An inkjet printer, comprising:

a recording head including:

a first color ink head including a plurality of nozzles through which a first ink of a first color is injected toward a recording medium to form ink dots of the first ink of the first color on the recording medium;

a second color ink head including a plurality of nozzles through which a first ink of a second color is injected toward the recording medium to form ink dots of the first ink of the second color on the recording medium; and

a second ink ink head including a plurality of nozzles through which a second ink is injected toward the recording medium to form ink dots of the second ink on the recording medium;

a moving mechanism to move the recording head and the recording medium with respect to each other; and

a controller connected with the recording head and the moving mechanism to control the recording head and the moving mechanism; wherein

the controller is configured or programmed to include:

a first setter to set a first extraction condition to extract a portion of, or an entirety of, the ink dots of the first ink of the first color;

a second setter to set a second extraction condition to extract a portion of, or an entirety of, the ink dots of the first ink of the second color, the second extraction condition being different from the first extraction condition;

a first extractor to extract a first underlying layer dot group from the ink dots of the first ink of the first color based on the first extraction condition;

a second extractor to extract a second underlying layer dot group from the ink dots of the first ink of the second color based on the second extraction condition;

a first printing controller configured or programmed to form a first printing layer, on the recording medium, of at least the first underlying layer dot group, the second underlying layer dot group and the ink dots of the second ink;

at least one additional printing controller each forming one additional printing layer, above or below the first printing layer, of an image dot group including at least the ink dots, of the first ink of the first color, other than the first underlying layer dot group and including the ink dots, of the first ink of the second color, other than the second underlying layer dot group;

the first extraction condition is provided to extract a portion of the ink dots of the first ink of the first color as the first underlying layer dot group; and

the second extraction condition is provided to extract the second underlying layer dot group such that at least a portion of the ink dots of the second underlying layer dot group is formed at positions different from positions of the ink dots of the first underlying layer dot group.

6. The inkjet printer according to claim 5 , wherein the second extraction condition is provided to extract the second underlying layer dot group such that the positions of the ink dots of the first underlying layer dot group and the positions of the ink dots of the second underlying layer dot group overlap each other at a predetermined overlapping ratio.

7. The inkjet printer according to claim 5 , wherein the second extraction condition is provided to extract the second underlying layer dot group such that the positions of the ink dots of the first underlying layer dot group and the positions of the ink dots of the second underlying layer dot group overlap each other at a minimum possible ratio.

8. The inkjet printer according to claim 5 , wherein:

the first ink of the first color is a first process color ink;

the first ink of the second color is a second process color ink different from the first process color ink; and

the second ink is a special color ink.

9. The inkjet printer according to claim 5 , wherein the controller is configured or programmed to include a mode selector to select any one of a plurality of printing modes including a first printing mode of forming the first printing layer below at least the additional printing layer and a second printing mode of forming the first printing layer above at least the additional printing layer.

10. The inkjet printer according to claim 5 , wherein a number of the additional printing layer is one.

11. The inkjet printer according to claim 5 , wherein:

the at least one additional printing controller includes a second printing controller;

the additional printing layer includes a second printing layer;

the image dot group includes a first image dot group including at least the ink dots, of the first ink of the first color, other than the first underlying layer dot group and a second image dot group including at least the ink dots, of the first ink of the second color, other than the second underlying layer dot group;

the moving mechanism includes a feeding mechanism to feed the recording medium;

the first color ink head, the second color ink head and the second ink ink head are located side by side in a scanning direction perpendicular to a feeding direction in which the recording medium is fed;

the first color ink head includes:

a first color upstream nozzle array including a portion of the plurality of nozzles arrayed in the feeding direction; and

a first color downstream nozzle array including another portion of the plurality of nozzles arrayed in the feeding direction, the first color downstream nozzle array being located downstream with respect to the first color upstream nozzle array in the feeding direction;

the second color ink head includes:

a second color upstream nozzle array including a portion of the plurality of nozzles arrayed in the feeding direction; and

a second color downstream nozzle array including another portion of the plurality of nozzles arrayed in the feeding direction, the second color downstream nozzle array being located downstream with respect to the second color upstream nozzle array in the feeding direction;

the second ink ink head includes:

a second ink upstream nozzle array including a portion of the plurality of nozzles arrayed in the feeding direction; and

a second ink downstream nozzle array including another portion of the plurality of nozzles arrayed in the feeding direction, the second ink downstream nozzle array being located downstream with respect to the second ink upstream nozzle array in the feeding direction;

in a case where the first printing layer is to be formed below the second printing layer, the first printing controller causes the nozzles of the first color upstream nozzle array to inject the first ink of the first color to form the first underlying layer dot group, causes the nozzles of the second color upstream nozzle array to inject the first ink of the second color to form the second underlying layer dot group, and causes the nozzles of the second ink upstream nozzle array to inject the second ink, to form the first printing layer; and

in a case where the first printing layer is to be formed above the second printing layer, the first printing controller causes the nozzles of the first color downstream nozzle array to inject the first ink of the first color to form the first underlying layer dot group, causes the nozzles of the second color downstream nozzle array to inject the first ink of the second color to form the second underlying layer dot group, and causes the nozzles of the second ink downstream nozzle array to inject the second ink, to form the first printing layer; and

in the case where the first printing layer is to be formed below the second printing layer, the second printing controller causes the nozzles of the first color downstream nozzle array to inject the first ink of the first color to form the first image dot group, and causes the nozzles of the second color downstream nozzle array to inject the first ink of the second color to form the second image dot group, to form the second printing layer; and

in the case where the first printing layer is to be formed above the second printing layer, the second printing controller causes the nozzles of the first color upstream nozzle array to inject the first ink of the first color to form the first image dot group, and causes the nozzles of the second color upstream nozzle array to inject the first ink of the second color to form the second image dot group, to form the second printing layer.

12. An inkjet printer, comprising:

a recording head including:

a first color ink head including a plurality of nozzles through which a first ink of a first color is injected toward a recording medium to form ink dots of the first ink of the first color on the recording medium;

a second color ink head including a plurality of nozzles through which a first ink of a second color is injected toward the recording medium to form ink dots of the first ink of the second color on the recording medium; and

a second ink ink head including a plurality of nozzles through which a second ink is injected toward the recording medium to form ink dots of the second ink on the recording medium;

a moving mechanism to move the recording head and the recording medium with respect to each other; and

a controller connected with the recording head and the moving mechanism to control the recording head and the moving mechanism; wherein

the controller is configured or programmed to include:

a first setter to set a first extraction condition to extract a portion of, or an entirety of, the ink dots of the first ink of the first color;

a second setter to set a second extraction condition to extract a portion of, or an entirety of, the ink dots of the first ink of the second color, the second extraction condition being different from the first extraction condition;

a first extractor to extract a first underlying layer dot group from the ink dots of the first ink of the first color based on the first extraction condition;

a second extractor to extract a second underlying layer dot group from the ink dots of the first ink of the second color based on the second extraction condition;

a first printing controller configured or programmed to form a first printing layer, on the recording medium, of at least the first underlying layer dot group, the second underlying layer dot group and the ink dots of the second ink;

at least one additional printing controller each forming one additional printing layer, above or below the first printing layer, of an image dot group including at least the ink dots, of the first ink of the first color, other than the first underlying layer dot group and including the ink dots, of the first ink of the second color, other than the second underlying layer dot group;

the first extraction condition includes a first extraction ratio, which is a ratio of the first underlying layer dot group with respect to the ink dots of the first ink of the first color;

the second extraction condition includes a second extraction ratio, which is a ratio of the second underlying layer dot group with respect to the ink dots of the first ink of the second color; and

the first extraction ratio and the second extraction ratio are equal to each other.

13. The inkjet printer according to claim 1 , wherein the controller is configured or programmed to include a mode selector to select any one of a plurality of printing modes including a first printing mode of forming the first printing layer below at least the additional printing layer and a second printing mode of forming the first printing layer above at least the additional printing layer.

14. The inkjet printer according to claim 12 , wherein:

the first ink of the first color is a first process color ink;

the first ink of the second color is a second process color ink different from the first process color ink; and

the second ink is a special color ink.

15. The inkjet printer according to claim 12 , wherein the controller is configured or programmed to include a mode selector to select any one of a plurality of printing modes including a first printing mode of forming the first printing layer below at least the additional printing layer and a second printing mode of forming the first printing layer above at least the additional printing layer.

16. The inkjet printer according to claim 12 , wherein a number of the additional printing layer is one.

17. The inkjet printer according to claim 12 , wherein:

the at least one additional printing controller includes a second printing controller;

the additional printing layer includes a second printing layer;

the image dot group includes a first image dot group including at least the ink dots, of the first ink of the first color, other than the first underlying layer dot group and a second image dot group including at least the ink dots, of the first ink of the second color, other than the second underlying layer dot group;

the moving mechanism includes a feeding mechanism to feed the recording medium;

the first color ink head, the second color ink head and the second ink ink head are located side by side in a scanning direction perpendicular to a feeding direction in which the recording medium is fed;

the first color ink head includes:

a first color upstream nozzle array including a portion of the plurality of nozzles arrayed in the feeding direction; and

a first color downstream nozzle array including another portion of the plurality of nozzles arrayed in the feeding direction, the first color downstream nozzle array being located downstream with respect to the first color upstream nozzle array in the feeding direction;

the second color ink head includes:

a second color upstream nozzle array including a portion of the plurality of nozzles arrayed in the feeding direction; and

a second color downstream nozzle array including another portion of the plurality of nozzles arrayed in the feeding direction, the second color downstream nozzle array being located downstream with respect to the second color upstream nozzle array in the feeding direction;

the second ink ink head includes:

a second ink upstream nozzle array including a portion of the plurality of nozzles arrayed in the feeding direction; and

a second ink downstream nozzle array including another portion of the plurality of nozzles arrayed in the feeding direction, the second ink downstream nozzle array being located downstream with respect to the second ink upstream nozzle array in the feeding direction;

in a case where the first printing layer is to be formed below the second printing layer, the first printing controller causes the nozzles of the first color upstream nozzle array to inject the first ink of the first color to form the first underlying layer dot group, causes the nozzles of the second color upstream nozzle array to inject the first ink of the second color to form the second underlying layer dot group, and causes the nozzles of the second ink upstream nozzle array to inject the second ink, to form the first printing layer; and

in a case where the first printing layer is to be formed above the second printing layer, the first printing controller causes the nozzles of the first color downstream nozzle array to inject the first ink of the first color to form the first underlying layer dot group, causes the nozzles of the second color downstream nozzle array to inject the first ink of the second color to form the second underlying layer dot group, and causes the nozzles of the second ink downstream nozzle array to inject the second ink, to form the first printing layer; and

in the case where the first printing layer is to be formed below the second printing layer, the second printing controller causes the nozzles of the first color downstream nozzle array to inject the first ink of the first color to form the first image dot group, and causes the nozzles of the second color downstream nozzle array to inject the first ink of the second color to form the second image dot group, to form the second printing layer; and

in the case where the first printing layer is to be formed above the second printing layer, the second printing controller causes the nozzles of the first color upstream nozzle array to inject the first ink of the first color to form the first image dot group, and causes the nozzles of the second color upstream nozzle array to inject the first ink of the second color to form the second image dot group, to form the second printing layer.

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Feb 25, 2025
From: ROLAND DG CORPORATION; XYZ CORPORATION
To: ROLAND DG CORPORATION
Reel/Frame 070314/0329 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2018
From: NISHIHARA, YUYA; IKEHATA, KATSUO; OGURA, YOSHINARI; FUJITA, YASUHITO; YOSHIDA, SEISHIN; TAKAHASHI, KOJI; YAGI, TAKESHI
To: ROLAND DG CORPORATION
Reel/Frame 045997/0323 →
Priority Claims (1)
JP 2017-112686 · Jun 7, 2017 · national
Continuity (1)
Related Publication 20180354262A1 · Dec 13, 2018