IP Library Granted Patent US 10,625,623
Granted Patent B2
US 10,625,623 · App. 16/002,641 · Granted Apr 21, 2020

Charging assembly with override member on locking device

Inventor: Zachary Wood Lyon (Lewisville, NC)
Assignee: TE Connectivity Corporation
B60L53/16H01R13/6278H01R13/635H01R13/639
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Quick Facts
Patent No.
US 10,625,623
App. No.
16/002,641
Granted
Apr 21, 2020
Kind
B2
Abstract

A charging assembly includes a charging inlet and a locking device mounted to the charging inlet. The locking device includes a housing, a release member, and an override member. The release member is connected to a movable locking pin via a mechanical linkage. The locking pin in an extended position is configured to secure a mating connector of an external power source to the charging inlet. The override member is slidably mounted to the housing, and includes a tail that is coupled to the release member. The override member has a contact surface configured to be engaged by an external instrument to translate the override member relative to the housing such that the tail actuates the release member causing the locking pin to transition from the extended position towards a retracted position to enable the mating connector to be disconnected from the charging inlet.

Claims (35)

1. A charging assembly comprising:

a charging inlet configured to releasably couple to a mating connector of an external power source to recharge a battery; and

a locking device mounted to the charging inlet, the locking device comprising:

a housing;

a release member mounted to the housing and connected to a locking pin via a mechanical linkage, the locking pin being movable between an extended position and a retracted position, the locking pin in the extended position configured to secure the mating connector to the charging inlet; and

an override member slidably mounted to the housing, the override member having a body and a tail that extends from the body, the tail coupled to the release member, the body having a contact surface configured to be engaged by an external instrument to translate the override member in a rearward direction relative to the housing such that the tail actuates the release member by pulling the release member in the rearward direction, the actuation of the release member causing the locking pin to transition from the extended position towards the retracted position to enable the mating connector to be disconnected from the charging inlet.

2. The charging assembly of claim 1 , wherein the housing has an inner side that faces the charging port and an outer side that faces away from the charging port, the override member mounted to the outer side of the housing, the release member mounted along a first edge side of the housing that extends from the inner side to the outer side.

3. The charging assembly of claim 1 , wherein the body includes a base and a head that extends upright from the base and defines the contact surface.

4. The charging assembly of claim 1 , wherein the body includes a front end and a rear end opposite the front end, wherein the contact surface is located at the front end and the tail projects beyond the rear end.

5. The charging assembly of claim 1 , wherein the locking device further includes an electrical actuator that is configured to move the locking pin between the extended and retracted positions based on electrical control signals, wherein the override member mechanically overrides the electrical actuator to move the locking pin towards the retracted position.

6. The charging assembly of claim 1 , wherein the tail has a circuitous shape and includes a linear end segment at a distal end of the tail and a curved segment between the linear end segment and a proximate end of the tail at the body.

7. The charging assembly of claim 6 , wherein the curved segment provides an approximately 180 degree transition.

8. The charging assembly of claim 1 , wherein the body has a base that is planar along a body plane, and the tail is non-planar and extends out of the body plane.

9. The charging assembly of claim 1 , wherein the body of the override member has a raised lip at each of a first elongated edge of the override member and a second elongated edge of the override member that is opposite the first elongated edge, the raised lips received within guide channels of the housing to retain the override member on the housing and to restrict movement of the override member relative to the housing to bidirectional translation along a longitudinal axis.

10. The charging assembly of claim 1 , wherein the charging inlet is mounted interior of a panel of a vehicle and the contact surface of the override member aligns with an access port defined through the panel, wherein the contact surface is accessible from exterior of the panel by inserting the external instrument through the access port.

11. A locking device comprising:

a housing;

a release member mounted to the housing and connected to a locking pin via a mechanical linkage, the locking pin being movable between an extended position and a retracted position;

an electrical actuator connected to the locking pin and configured to move the locking pin between the extended and retracted positions based on electrical control signals; and

an override member slidably mounted to the housing, the override member having a body and a tail that extends from the body, wherein the tail is curved along a length of the tail and is coupled to the release member, the body having a contact surface configured to be engaged by an external instrument to translate the override member relative to the housing along a longitudinal axis such that the tail actuates the release member causing the locking pin to transition from the extended position towards the retracted position, overriding the electrical actuator.

12. The locking device of claim 11 , wherein the body of the override member includes a front end and a rear end opposite the front end, wherein the contact surface is located at the front end and the tail projects beyond the rear end.

13. The locking device of claim 11 , wherein the housing has an outer side and an inner side that is opposite the outer side, wherein the override member is mounted to the outer side of the housing and the release member is mounted along a first edge side of the housing that extends from the inner side to the outer side, wherein the tail extends out of a plane of the body to couple to the release member.

14. The locking device of claim 11 , wherein the housing has a front side and a rear side opposite the front side, the tail of the override member extending rearward from the release member, wherein the override member is configured to translate rearward along the longitudinal axis responsive to engagement by the external instrument on the contact surface such that the tail pulls the release member rearward to actuate the release member.

15. The locking device of claim 11 , wherein the tail has a circuitous shape and includes a linear end segment at a distal end of the tail and a curved segment between the linear end segment and a proximate end of the tail at the body.

16. The locking device of claim 11 , wherein the body of the override member has a raised lip at each of a first elongated edge of the override member and a second elongated edge of the override member that is opposite the first elongated edge, the raised lips received within guide channels of the housing to retain the override member on the housing and to restrict movement of the override member relative to the housing to bidirectional translation along the longitudinal axis.

17. The locking device of claim 16 , wherein the body of the override member includes a front end and a rear end opposite the front end, wherein the curved segment provides an approximately 180 degree transition and a distal end of the tail aligns between the front end and the rear end of the body.

18. A charging assembly comprising:

a panel defining an access port;

a charging inlet configured to releasably couple to a mating connector of an external power source to recharge a battery of a vehicle, the charging inlet mounted to the vehicle along an interior of the panel; and

a locking device mounted to the charging inlet interior of the panel, the locking device comprising:

a release member connected to a locking pin via a mechanical linkage, the locking pin being movable between an extended position and a retracted position, the locking pin in the extended position configured to secure the mating connector to the charging inlet; and

an override member having a body and a tail that extends from the body, the tail coupled to the release member, the body having a contact surface that aligns with the access port in the panel and is configured to be engaged by an external instrument from an exterior of the panel by insertion of the external instrument through the access port,

wherein, due to the engagement by the external instrument on the contact surface, the override member is configured to translate relative to the charging inlet such that the tail actuates the release member causing the locking pin to transition from the extended position towards the retracted position to enable the mating connector to be disconnected from the charging inlet.

19. The charging assembly of claim 18 , wherein the locking device includes a housing having an inner side that faces the charging port and an outer side that faces away from the charging port, wherein the override member is slidably mounted to the outer side of the housing such that the override member is bi-directionally translatable along a longitudinal axis.

20. The charging assembly of claim 18 , wherein the tail has a circuitous shape and includes a linear end segment and a curved segment, the curved segment disposed between the linear end segment and the body of the override member.

Assignments (4)
MERGER Recorded Apr 28, 2022
From: TE CONNECTIVITY SERVICES GMBH
To: TE CONNECTIVITY SOLUTIONS GMBH
Reel/Frame 060885/0482 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2021
From: TE CONNECTIVITY CORPORATION
To: TE CONNECTIVITY SERVICES GMBH
Reel/Frame 056524/0226 →
CHANGE OF ADDRESS Recorded Jun 8, 2021
From: TE CONNECTIVITY SERVICES GMBH
To: TE CONNECTIVITY SERVICES GMBH
Reel/Frame 056524/0531 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2018
From: LYON, ZACHARY WOOD
To: TE CONNECTIVITY CORPORATION
Reel/Frame 046017/0745 →
Cited By (1)
US 12,606,036