IP Library Granted Patent US 10,939,586
Granted Patent B2
US 10,939,586 · App. 16/007,179 · Granted Mar 2, 2021

Heat exchanger structure for a rack assembly

Inventors: Clemens Christiaan Van Der Veer (Florence, IT); Fabio Tombelli (Terranuova Bracciolini, IT); Filippo Chimento (Catania, IT); Mauro Piazzesi (Terranuova Bracciolin, IT); Daniel Gerber (Florence, IT)
Assignee: ABB Schweiz AG
H05K7/20545F28F3/025H05K7/209H05K7/20909H02J7/0042
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,939,586
App. No.
16/007,179
Granted
Mar 2, 2021
Kind
B2
Abstract

Heat exchanger structure for a rack assembly formed by a shaped body of thermally conductive material. The heat exchanger structure comprises a first heat exchanging portion adapted to provide a mechanical support for one or more power electronic components of said rack assembly and adapted to absorb and dissipate heat generated by said power electronic components. The heat exchanger structure comprises a second heat exchanging portion adapted to provide a mechanical support for one or more power electromagnetic components of said rack assembly and adapted to absorb and dissipate heat generated by said power electromagnetic components.

Claims (20)

1. A heat exchanger structure for a rack assembly formed by a shaped body of thermally conductive material and comprising a first heat exchanging portion adapted to provide a mechanical support for one or more power electronic components of said rack assembly and adapted to absorb and dissipate heat generated by said power electronic components wherein it comprises a second heat exchanging portion adapted to provide a mechanical support for one or more power electromagnetic components of said rack assembly and adapted to absorb and dissipate heat generated by said power electromagnetic components, said second heat exchanging portion forming a recess for accommodating said power electromagnetic components and further comprising a base wall attached to said first heat exchanging portion at least partially covering said recess and at least partially segregating said power electromagnetic components with respect to said power electronic components and the surrounding environment.

2. The heat exchanger structure, according to claim 1 , wherein it is formed by a single piece of thermally conductive material.

3. The heat exchanger structure, according to claim 1 , wherein said first heat exchanging portion comprises at least a first heat exchanging wall having opposite first and second surfaces at opposite first and second main sides of said shaped body, said first heat exchanging wall being adapted to provide a mechanical support for said power electronic components and to be in thermal contact with said power electronic components to absorb heat generated by said power electronic components at said first surface, said first heat exchanging wall comprising fins protruding from said second surface, and said base wall is attached to said first surface and forms, in cooperation with said recess, a channel for passage of a cooling fluid between opposite open ends of said heat exchanger structure.

4. The heat exchanger structure, according to claim 3 , wherein said fins have one or more corrugated surfaces.

5. The heat exchanger structure, according to claim 3 , wherein said first heat exchanging portion comprises a pair of first heat exchanging walls extending along directions parallel to a main longitudinal axis and are mutually spaced and coplanar.

6. The heat exchanger structure, according to claim 1 , wherein said second heat exchanging portion comprises at least a second heat exchanging wall defining said recess, said recess having a blind bottom and being open towards a first main side of said shaped body.

7. The heat exchanger structure, according to claim 6 , wherein said second heat exchanging wall has one or more corrugated surfaces.

8. The heat exchanger structure, according to claim 1 , wherein said recess is at least partially filled with a thermal resin, in which said power electromagnetic components are at least partially buried.

9. The heat exchanger structure, according to claim 8 , wherein at least an air channel is formed in said thermal resin.

10. The heat exchanger structure, according to claim 6 , wherein said second heat exchanging portion comprise one or more second heat exchanging walls forming said recess, said recess extending along a longitudinal direction parallel to a main longitudinal axis.

11. The heat exchanger structure, according to claim 5 , wherein said recess is positioned between said pair of first heat exchanging walls.

12. An apparatus comprising: a rack module for low or medium voltage applications that includes a heat exchanging structure formed by a shaped body of thermally conductive material and comprising a first heat exchanging portion adapted to provide a mechanical support for one or more power electronic components and adapted to absorb and dissipate heat generated by said power electronic components wherein it comprises a second heat exchanging portion adapted to provide a mechanical support for one or more power electromagnetic components and adapted to absorb and dissipate heat generated by said power electromagnetic components, said second heat exchanging portion forming a recess for accommodating said power electromagnetic components and further comprising a base wall attached to said first heat exchanging portion at least partially covering said recess and at least partially segregating said power electromagnetic components with respect to said power electronic components and the surrounding environment.

13. An apparatus comprising: a rack assembly for low or medium voltage applications that includes one or more heat exchanging structures formed by a shaped body of thermally conductive material and comprising a first heat exchanging portion adapted to provide a mechanical support for one or more power electronic components of said rack assembly and adapted to absorb and dissipate heat generated by said power electronic components wherein it comprises a second heat exchanging portion adapted to provide a mechanical support for one or more power electromagnetic components of said rack assembly and adapted to absorb and dissipate heat generated by said power electromagnetic components, said second heat exchanging portion forming a recess for accommodating said power electromagnetic components and further comprising a base wall attached to said first heat exchanging portion at least partially covering said recess and at least partially segregating said power electromagnetic components with respect to said power electronic components and the surrounding environment.

14. An apparatus comprising: a battery charger installation that includes a rack assembly for low or medium voltage applications that includes one or more heat exchanging structures-formed by a shaped body of thermally conductive material and comprising a first heat exchanging portion adapted to provide a mechanical support for one or more power electronic components of said rack assembly and adapted to absorb and dissipate heat generated by said power electronic components wherein it comprises a second heat exchanging portion adapted to provide a mechanical support for one or more power electromagnetic components of said rack assembly and adapted to absorb and dissipate heat generated by said power electromagnetic components, said second heat exchanging portion forming a recess for accommodating said power electromagnetic components and further comprising a base wall attached to said first heat exchanging portion at least partially covering said recess and at least partially segregating said power electromagnetic components with respect to said power electronic components and the surrounding environment.

15. The heat exchanger structure, according to claim 2 , wherein said first heat exchanging portion comprises at least a first heat exchanging wall having opposite first and second surfaces at opposite first and second main sides of said shaped body, said first heat exchanging wall being adapted to provide a mechanical support for said power electronic components and to be in thermal contact with said power electronic components to absorb heat generated by said power electronic components at said first surface, said first heat exchanging wall comprising fins protruding from said second surface, and said base wall is attached to said first surface and forms, in cooperation with said recess, a channel for passage of a cooling fluid between opposite open ends of said heat exchanger structure.

16. The heat exchanger structure, according to claim 4 , wherein said first heat exchanging portion comprises a pair of first heat exchanging walls extending along directions parallel to a main longitudinal axis and are mutually spaced and coplanar.

17. The heat exchanger structure, according to claim 2 , wherein said second heat exchanging portion comprises at least a second heat exchanging wall defining said recess, said recess having a blind bottom and being open towards a first main side of said shaped body.

18. The heat exchanger structure, according to claim 2 , wherein said recess is at least partially filled with a thermal resin, in which said power electromagnetic components are at least partially buried.

19. The heat exchanger structure, according to claim 9 , wherein said second heat exchanging portion comprise one or more second heat exchanging walls forming said recess, said recess extending along a longitudinal direction parallel to a main longitudinal axis.

20. The heat exchanger structure, according to claim 10 , wherein said recess is positioned between a pair of said first heat exchanging walls.

Assignments (3)
CHANGE OF NAME Recorded Jan 7, 2023
From: ABB B.V.
To: ABB E-MOBILITY B.V.
Reel/Frame 062320/0490 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2022
From: ABB SCHWEIZ AG
To: ABB B.V.
Reel/Frame 062205/0860 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2021
From: VAN DER VEER, CLEMENS CHRISTIAAN; TOMBELLI, FABIO; CHIMENTO, FILIPPO; PIAZZESI, MAURO; GERBER, DANIEL
To: ABB SCHWEIZ AG
Reel/Frame 054993/0012 →
Cited By (2)
US 12,363,869 US 12,707,597