IP Library Granted Patent US 11,465,012
Granted Patent B2
US 11,465,012 · App. 16/011,563 · Granted Oct 11, 2022

Apparatus, system, and method for a flexible treadmill deck

Inventors: Kevin Corbalis (Tustin, CA); Steve Neill (Orange, CA); Dustan Baker (Ladera Ranch, CA); Victor Cornejo (Riverside, CA); Ken Duong (Stanton, CA); Alex Wargnier (Costa Mesa, CA)
Assignee: CORE HEALTH & FITNESS, LLC
A63B22/0214A63B22/0221A63B22/0285
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,465,012
App. No.
16/011,563
Granted
Oct 11, 2022
Kind
B2
Abstract

A treadmill including a frame, a suspension connector connected to the frame, and a flexible deck connected to the suspension connector. The flexible deck is configured to flex in response to a load applied by a user striding on the treadmill. The suspension connector includes a suspension pivot that allows rotation of the flexible deck around the suspension pivot.

Claims (27)

1. A treadmill comprising:

a frame;

a continuous belt supported by the frame;

a plurality of suspension connectors pivotally connected to the frame to allow rotation of the plurality of suspension connectors in a vertical plane, the plurality of suspension connectors comprising a first suspension connector and a second suspension connector;

a flexible deck disposed within the continuous belt and connected to the plurality of suspension connectors; and

an intermediate support disposed between the frame and the flexible deck and between the first suspension connector and the second suspension connector;

wherein:

the flexible deck is configured to flex in response to a load applied by a user striding on the continuous belt;

each of the plurality of suspension connectors includes a suspension pivot configured to allow pivoting of the flexible deck around the suspension pivot;

the flexible deck and the continuous belt form a support surface for the user; and

the frame extends from a first end of the support surface to a second end of the support surface.

2. The treadmill of claim 1 , wherein the intermediate support has an adjustable stiffness.

3. The treadmill of claim 2 , wherein the intermediate support comprises a removable stiffener.

4. The treadmill of claim 2 , wherein a position of the intermediate support relative to the flexible deck is adjustable.

5. The treadmill of claim 2 , wherein the intermediate support is selected from a group consisting of: a fluid damper, an air spring, and a magnetorheological damper.

6. The treadmill of claim 2 , wherein the intermediate support is adjustable in response to determining a weight of the user.

7. The treadmill of claim 2 , wherein the intermediate support is adjustable in response to a user input.

8. The treadmill of claim 1 , wherein the first suspension connector is disposed at a first end of the flexible deck and the second suspension connector is disposed at an opposing second end of the flexible deck.

9. The treadmill of claim 1 , wherein the intermediate support comprises a polyurethane bumper.

10. The treadmill of claim 1 , wherein the intermediate support is disposed on one of two opposing sides of the frame.

11. The treadmill of claim 1 , wherein the intermediate support comprises at least two intermediate supports, disposed on two opposing sides of the frame.

12. A method of manufacturing a treadmill, the method comprising:

providing a frame;

providing a continuous belt supported by the frame;

pivotally connecting a plurality of suspension connectors to the frame to allow rotation of the plurality of suspension connectors in a vertical plane, the plurality of suspension connectors comprising a first suspension connector and a second suspension connector;

positioning a flexible deck within the continuous belt to form a support surface and attaching the flexible deck to the plurality of suspension connectors; and

disposing an intermediate support between the flexible deck and the frame and between the first suspension connector and the second suspension connector, wherein the frame extends from a first end of the support surface to a second end of the support surface.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Aug 4, 2026
From: ACQUIOM AGENCY SERVICES LLC
To: CORE HEALTH & FITNESS, LLC
Reel/Frame 075526/0523 →
RELEASE OF SECURITY INTEREST Recorded Aug 4, 2026
From: PNC BANK, NATIONAL ASSOCIATION
To: CORE HEALTH & FITNESS, LLC
Reel/Frame 075525/0313 →
SECURITY INTEREST Recorded Jul 21, 2026
From: CORE HEALTH & FITNESS, LLC
To: TWIN BROOK CAPITAL PARTNERS, LLC
Reel/Frame 075340/0051 →
SECURITY INTEREST Recorded Jun 17, 2024
From: CORE HEALTH & FITNESS, LLC
To: ACQUIOM AGENCY SERVICES LLC
Reel/Frame 067742/0802 →
RELEASE OF SECURITY INTEREST Recorded Jun 17, 2024
From: CORTLAND CAPITAL MARKET SERVICES LLC
To: CORE HEALTH & FITNESS, LLC
Reel/Frame 067748/0529 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 7, 2020
From: CORBALIS, KEVIN; NEILL, STEVE; BAKER, DUSTAN; CONEJO, VICTOR; DUONG, KEN; WARGNIER, ALEX
To: CORE HEALTH & FITNESS, LLC
Reel/Frame 052332/0089 →
SECURITY INTEREST Recorded Feb 3, 2020
From: CORE HEALTH & FITNESS, LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 051700/0402 →
Continuity (2)
Provisional Application 62521136 · Jun 16, 2017
Related Publication 20180361194A1 · Dec 20, 2018