Electric power distribution for fracturing operation
Providing electric power distribution for fracturing operations comprising receiving, at a transport, electric power from a mobile source of electricity at a first voltage level and supplying, from the transport, the electric power to a fracturing pump transport at the first voltage level using only a first, single cable connection. The first voltage level falls within a range of 1,000 V to 35 kilovolts. The transport also supplies electric power to a second transport at the first voltage level using only a second, single cable connection.
1. An electric fracturing system for use with at least one power generation source providing source electric power, the system comprising:
a switch gear transport electrically connected to the at least one power generation source and configured to receive the source electric power at a first medium voltage level;
a first electrical cable connected to the switch gear transport that supplies first electric power at the first medium voltage level from the switch gear transport; and
a first fracturing pump transport comprising: at least one first transformer, at least one drive, at least one electric prime mover, and at least one pump, each being disposed on the first fracturing pump transport,
wherein the at least one first transformer is electrically connected to the switch gear transport via only the first electrical cable, wherein the at least one first transformer is further electrically connected to the at least one electric prime mover and to the at least one drive,
wherein the at least one first transformer is configured to step down the first electric power received at the first medium voltage level to a first lower medium voltage level that powers the at least one electric prime mover,
wherein each of the at least one drive and the at least one pump is coupled to the at least one electric prime mover, and
wherein the at least one first transformer is further configured to step down the first electric power received at the first medium voltage level to a first low voltage level that is lower than the first lower medium voltage level and that powers the at least one drive.
2. The system of claim 1 , wherein the switch gear transport comprises a second transformer electrically connected to an auxiliary source of power providing second electric power of the first medium voltage level, wherein the second transformer is configured to step down the first medium voltage level to a second low voltage level that falls within a range of 50 volts to 1000 volts.
3. The system of claim 2 , further comprising a second electrical cable disposed in electrical communication with the second transformer and configured to supply the second electric power at the second low voltage level from the switch gear transport,
wherein the second low voltage level is at a voltage for igniting and starting the at least one power generation source.
4. The system of claim 1 , further comprising:
a second electrical cable connected to the switch gear transport that supplies second electric power at the first medium voltage level from the switch gear transport; and
a blender-hydration transport electrically connected to the switch gear transport via the second electrical cable and without having a trailer connected in between the switch gear transport and the blender-hydration transport,
wherein the blender-hydration transport comprises a hydration tank and at least one blending tub mounted on a single transport frame.
5. The system of claim 4 , wherein the blender-hydration transport further comprises a second transformer that steps down the second electric power from the first medium voltage level to a second lower medium voltage level that is at a voltage less than the first medium voltage level.
6. The system of claim 1 , further comprising:
a second electrical cable connected to the switch gear transport that supplies second electric power at the first medium voltage level from the switch gear transport; and
a blender transport electrically connected to the switch gear transport via the second electrical cable.
7. The system of claim 1 , further comprising:
a second electrical cable connected to the switch gear transport that supplies second electric power at the first medium voltage level from the switch gear transport; and
a hydration transport electrically connected to the switch gear transport via the second electrical cable.
8. The system of claim 1 , wherein the first medium voltage level and the first lower medium voltage level fall within a range of 1000 volts to 35 kilovolts.
9. The system of claim 8 , wherein the first medium voltage level is set to be at 13.8 kilovolts.
10. The system of claim 8 , wherein the first low voltage level falls within a range of 50 volts to 1000 volts.
11. The system of claim 1 , wherein the at least one first transformer comprises one of:
a single transformer configured to step down the first medium voltage level to the first lower medium voltage level and the first low voltage level; and
one transformer configured to step down the first medium voltage level to the first lower medium voltage level and another transformer configured to step down the first medium voltage level to the first low voltage level.
12. A fracturing transport for fracturing operations, the fracturing transport used with a switch gear transport providing electric power and comprising:
a single transport frame;
at least one electric prime mover mounted on the single transport frame;
a drive mounted on the single transport frame and coupled to the at least one electric prime mover;
a plurality of pumps coupled to the electric prime mover and mounted on the single transport frame; and
at least one transformer coupled through the drive to the electric prime mover and mounted on the single transport frame, wherein the transformer is configured to:
receive electric power at a first medium voltage level from the switch gear transport via a single cable assembly;
step down the electric power at the first medium voltage level to a lower medium voltage level, and supply the electric power at the lower medium voltage level through the drive to the electric prime mover to drive the pumps; and
step down the electric power at the first medium voltage level to a low voltage level, and supply the electric power at the low voltage level to the drive,
wherein the fracturing transport is not connected to any other cable assemblies that supply electric power at the first medium voltage level and other voltage levels.
13. The fracturing transport of claim 12 , wherein the first medium voltage level is at a 13.8 kilovolt level.
14. The fracturing transport of claim 12 , wherein the lower medium voltage level is at a voltage less than 13.8 kilovolts.
15. The fracturing transport of claim 12 , wherein the electric prime mover is a dual-shaft electric motor.
16. The fracturing transport of claim 12 , wherein the low voltage level falls within a range of 50 volts to 1000 volts.
17. The fracturing transport of claim 12 , wherein the at least one transformer comprises a single transformer having a first transformer winding configured to step down the electric power at the first medium voltage level to the lower medium voltage level that falls within a first range of 1000 volts to 35 kilovolts, and having a second transformer winding configured to step down the electric power at the first medium voltage level to the low voltage level that falls within a second range of 50 volts to 1000 volts.
18. The fracturing transport of claim 12 , wherein the switch gear transport receives electric power at the first medium voltage level from at least one power source.
19. A method for electric power distribution for fracturing operations, the method comprising:
receiving, at a switch gear transport, source electric power from at least one mobile source of electricity at a first medium voltage level;
supplying, from the switch gear transport, first electric power at the first medium voltage level using only a first cable connection;
receiving, at a fracturing pump transport, the first electric power at the first medium voltage level supplied directly using the first cable connection;
stepping down, with at least one first transformer disposed on the fracturing pump transport, the first medium voltage level to both a lower medium voltage level and a low voltage level;
powering an electric prime mover disposed on the fracturing pump transport with the lower medium voltage level;
powering a drive disposed on the fracturing pump transport with the low voltage level; and
controlling output of the powered electric prime mover with the powered drive.
20. The method of claim 19 , further comprising:
supplying, from the switch gear transport, second electric power at the first medium voltage level using only a second cable connection; and
receiving, at one of a blender transport, a hydration blender, and a blender-hydration transport, the second electric power at the first medium voltage level supplied directly using the second cable connection.
21. The method of claim 19 , wherein the first medium voltage level and the lower medium voltage level fall within a range of 1000 volts to 35 kilovolts.
22. The method of claim 19 , wherein the low voltage level falls within a range of 50 volts to 1000 volts.
23. The method of claim 19 , further comprising:
stepping down, with a second transformer disposed on the switch gear transport, the first medium voltage level to a second low voltage level; and
supplying, from the switch gear transport, the electric power at the second low voltage level to the mobile source of electricity to ignite and start the at least one mobile source of electricity.