IP Library Granted Patent US 10,460,952
Granted Patent B2
US 10,460,952 · App. 16/022,939 · Granted Oct 29, 2019

Stress relieving semiconductor layer

Inventors: Maxim S. Shatalov (Columbia, SC); Jinwei Yang (Columbia, SC); Wenhong Sun (Lexington, SC); Rakesh Jain (Columbia, SC); Michael Shur (Vienna, VA); Remigijus Gaska (Columbia, SC)
Assignee: Sensor Electronic Technology, Inc.
H01L21/308H01L21/0254H01L21/0262H01L21/02458H01L21/02505H01L21/02507H01L21/02513H01L29/158H01L29/2003H01L29/66075H01L21/0237H01L21/0265H01L21/02639H01L33/007H01L33/12H01L33/22H01L33/32
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Quick Facts
Patent No.
US 10,460,952
App. No.
16/022,939
Granted
Oct 29, 2019
Kind
B2
Abstract

A semiconductor structure, such as a group III nitride-based semiconductor structure is provided. The semiconductor structure includes a cavity containing semiconductor layer. The cavity containing semiconductor layer can have a thickness greater than two monolayers and a multiple cavities. The cavities can have a characteristic size of at least one nanometer and a characteristic separation of at least five nanometers.

Claims (33)

1. A structure comprising:

a substrate;

a nucleation layer located on the substrate, wherein the nucleation layer is formed of a plurality of nucleation islands; and

a cavity containing layer located over the nucleation layer, wherein the cavity containing layer is formed of a semiconductor material, has a thickness greater than two monolayers, and has a plurality of cavities, and wherein the plurality of cavities have a characteristic size of at least one nanometer and a characteristic separation of at least five nanometers.

2. The structure of claim 1 , where in the cavity containing layer has a thickness between approximately one micron and approximately ten microns.

3. The structure of claim 1 , wherein the characteristic size of the plurality of cavities is in a range of approximately ten nanometers to approximately four thousand nanometers.

4. The structure of claim 1 , further comprising a semiconductor layer immediately adjacent to the cavity containing layer, wherein the semiconductor layer contains no large scale cavities.

5. The structure of claim 4 , wherein the semiconductor layer comprises Al x Ga 1-x N, wherein 0<x<1.

6. The structure of claim 5 , wherein x>0.8.

7. The structure of claim 1 , wherein a surface of the substrate adjacent to the nucleation layer is inclined at an angle.

8. The structure of claim 7 , wherein the angle is equal to or greater than 0.6 degrees and equal to or less than 3 degrees.

9. The structure of claim 1 , further comprising a second nucleation layer located directly on the nucleation layer including the plurality of nucleation islands, wherein the nucleation layer including the plurality of nucleation islands is partially-etched.

10. The structure of claim 1 , wherein the substrate is nano-patterned.

11. A device comprising:

a substrate;

a nucleation layer located on the substrate, wherein the nucleation layer is formed of a plurality of nucleation islands;

a cavity containing layer located over the nucleation layer, wherein the cavity containing layer is formed of a semiconductor material, has a thickness greater than two monolayers, and has a plurality of cavities, and wherein the plurality of cavities have a characteristic size of at least one nanometer and a characteristic separation of at least five nanometers; and

a semiconductor layer located over the cavity containing layer, wherein the semiconductor layer contains no cavities.

12. The device of claim 11 , where in the cavity containing layer has a thickness between approximately one micron and approximately ten microns.

13. The device of claim 11 , wherein the characteristic size of the plurality of cavities is in a range of approximately ten nanometers to approximately four thousand nanometers.

14. The device of claim 11 , wherein the semiconductor layer comprises Al x Ga 1-x N, wherein 0<x<1.

15. The device of claim 14 , wherein x>0.8.

16. The device of claim 11 , wherein a surface of the substrate adjacent to the nucleation layer is inclined at an angle equal to or greater than 0.6 degrees and equal to or less than 3 degrees.

17. The device of claim 11 , further comprising a second nucleation layer located directly on the nucleation layer including the plurality of nucleation islands, wherein the nucleation layer including the plurality of nucleation islands is partially-etched.

18. The device of claim 11 , wherein the substrate is nano-patterned.

19. A method comprising:

fabricating a semiconductor structure, wherein the fabricating includes:

growing a nucleation layer on a substrate, wherein the nucleation layer is formed of a plurality of nucleation islands;

forming a cavity containing layer over the nucleation layer, wherein the cavity containing layer has a thickness greater than two monolayers and a plurality of cavities; and

forming a semiconductor layer directly on the cavity containing layer, wherein the semiconductor layer comprises Al x Ga 1-x N, wherein 0.8<x<1.

20. The method of claim 19 , wherein the fabricating further comprises:

partially etching the nucleation layer and the substrate at a temperature of at least 1000 degrees Celsius in an H 2 ambient, such that the substrate is nano-patterned; and

growing a second nucleation layer directly on the partially etched nucleation layer and the nano-patterned substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2019
From: SHATALOV, MAXIM S.; YANG, JINWEI; JAIN, RAKESH
To: SENSOR ELECTRONIC TECHNOLOGY, INC.
Reel/Frame 050416/0928 →
Continuity (6)
Continuation In Part 15496887 · Apr 25, 2017
Continuation 15144064 · May 2, 2016
Continuation In Part 14266900 · May 1, 2014
Provisional Application 62528008 · Jun 30, 2017
Provisional Application 61817970 · May 1, 2013
Related Publication 20180323071A1 · Nov 8, 2018