Grid coupling seal and method

1. A grid coupling, comprising:

two housing halves that are connectable to one another to form a housing having an internal cavity, and an opening disposed at each of a first axial end and a second axial end of the housing;

a rotating group at least partially disposed within the internal cavity, the rotating group having two hubs rotatably engaged by a spring element to rotate about a rotational axis, each of the two hubs having a cylindrical bearing surface that extends axially along at least a portion of each of the two hubs and along the rotational axis such that, when the grid coupling is assembled, the cylindrical bearing surface extends through the opening disposed at each of the first axial end and the second axial end;

wherein the rotating group is adapted for mechanical connection between a driver shaft and a driven shaft to transfer rotational motion between the driver and driven shafts;

wherein each of the two housing halves is generally saddle shaped and includes two flanges that are coplanar along a plane that extends parallel to the rotational axis from the first axial end to the second axial end, wherein the two housing halves are connected to form the housing at the two flanges,

wherein each of the two housing halves further includes a channel disposed at each of the first axial end and the second axial end, the channel extending peripherally around the opening at each of the first axial end and the second axial end, the channel being oriented perpendicularly to the rotational axis, and

two combined seal members, each of the two combined seal members comprising:

at least one gasket seal portion, and

at least one radial seal portion;

wherein each of the two combined seal members includes two gasket seal portions that sealably engage both of the two flanges of one of the two housing halves, and two radial seal portions, each of the two radial seal portions having a semicircular shape, and wherein each of the two combined seal members is formed as an integral structure from an elastomeric material; and

wherein, when the grid coupling is assembled, each of the two combined seal members is configured to be insertable around the rotating group while the rotating group remains connected between the driver and driven shafts and the housing is removed, such that, when the two housing halves are assembled around the rotating group with the two combined seal members, the internal cavity is sealed by at least one gasket seal portion from one of the two combined seals is disposed in sealing relation between two opposed flanges, and the at least one radial seal portion is disposed in the channel in sealing and sliding relation between the channel and the cylindrical bearing surface.

2. The grid coupling of claim 1 , wherein each of the two gasket seal portions is formed by overmolding the elastomeric material onto a substrate.

3. The grid coupling of claim 1 , wherein each gasket seal portion is disposed in sealing relation between a flange and a gasket seal portion of the other of the two combined seal members when the grid coupling is in an assembled condition.

4. The grid coupling of claim 1 , wherein each of the two gasket seal portions has an inner end and an outer end, the inner end being closer to the rotational axis than the outer end, and wherein a thickness of each gasket seal portion along at least a part of the inner end is larger than a thickness of each gasket seal portion along the outer end.

5. The grid coupling of claim 4 , wherein each radial seal portion has a cross sectional shape that is flat on an outer periphery and convex on an inner periphery thereof.

6. The grid coupling of claim 1 , wherein each gasket seal portion is flat along a plane that is parallel to the rotational axis of the grid coupling, the gasket seal portion being configured to provide a mechanical face seal between opposing flanges formed on the two housing halves, the gasket seal portion having an inner end, which is closer to the rotational axis than an outer end, and first and second axial ends; and

wherein the two radial seal portions extend in parallel to one another and along respective planes that are perpendicular to the rotational axis.

7. The grid coupling of claim 6 , wherein the gasket seal portion is formed by overmolding the elastomeric material onto a substrate.

8. The grid coupling of claim 6 , wherein each gasket seal portion is disposed in sealing relation between a flange and a gasket seal portion of a second combined seal member when the grid coupling is in an assembled condition.

9. The grid coupling of claim 6 , wherein a thickness of the gasket seal portion along at least a part of the inner end is larger than a thickness of the gasket seal portion along the outer end.

10. The grid coupling of claim 6 , wherein each of the two radial seal portions has a cross sectional shape that is flat on an outer periphery and convex on an inner periphery thereof.