IP Library Granted Patent US 10,753,625
Granted Patent B2
US 10,753,625 · App. 16/027,592 · Granted Aug 25, 2020

Drainage system for a portable dehumidifier

Inventors: Kyle R. Williams (Madison, WI); Steven S. Dingle (McFarland, WI); Dominic M. Moore (Brooklyn, WI); James A. Scharping (Madison, WI); Jerome Verhoeven (Sun Prairie, WI); Conor DuBois (Madison, WI)
Assignee: Therma-Stor LLC
F24F3/153F24F1/022F24F1/04F24F1/02F24F3/14F24F3/1405F24F13/22F24F13/222F24F2003/1452F24F2221/12F28F17/005
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Quick Facts
Patent No.
US 10,753,625
App. No.
16/027,592
Granted
Aug 25, 2020
Kind
B2
Abstract

A dehumidification system includes an evaporator, a condenser positioned proximate to the evaporator, and a drain pan. The drain pan is disposed at least partially below the evaporator and the condenser. The drain pan includes a top piece and a bottom piece disposed at least partially below the top piece. The top piece includes a drainage opening, and is configured to collect water condensed from the evaporator and drain the condensed water to the bottom piece via the drainage opening. The bottom piece includes an enclosed wall, and the condensed water drained from the top piece is directed into an area of the bottom piece that is at least partially surrounded by the enclosed wall.

Claims (63)

1. A dehumidification system, comprising:

an evaporator;

a condenser positioned proximate to the evaporator;

an air plenum positioned proximate to the condenser, wherein the condenser is sandwiched between the evaporator and the air plenum;

a fan positioned proximate to the air plenum;

a drain pan disposed at least partially below the evaporator, the condenser, and the air plenum, the drain pan comprising a top piece and a bottom piece disposed at least partially below the top piece, wherein:

the top piece comprises one or more bottom panels, a plurality of raised ribs disposed on the one or more bottom panels, a hook configured to hold a float switch, a drainage opening, and a strainer holder positioned proximate to the drainage opening and configured to hold a mesh strainer, wherein the top piece is configured to collect water condensed from the evaporator and drain the condensed water to the bottom piece via the drainage opening; and

the bottom piece comprises a front ledge configured to support an air filter, a central chamber configured to hold the condensed water, and a back shelf configured to support the condenser and the air plenum, the central chamber comprising a base panel, an enclosed wall disposed on the base panel, and a basin positioned proximate to the base panel, wherein the condensed water drained from the top piece is directed into an area of the base panel that is at least partially surrounded by the enclosed wall; a compressor disposed at least partially below the drain pan; and

a plurality of legs disposed below the drain pan, the plurality of legs configured to support the drain pan;

wherein each raised rib of the plurality of raised ribs is disposed longitudinally along a length of the bottom panel and spaced apart from an adjacent rib of the plurality ribs, so as to form a plurality of rows that restrict airflow underneath the evaporator;

wherein the mesh strainer is secured by the strainer holder;

wherein the air filter is supported by the front ledge; and

wherein the float switch is secured by the hook, the float switch configured to activate a pump to drain water out of the drain pan when water in the drain pan reaches the level of the float switch.

2. A dehumidification system, comprising:

an evaporator;

a condenser positioned proximate to the evaporator; and

a drain pan disposed at least partially below the evaporator and the condenser, the drain pan comprising a top piece and a bottom piece disposed at least partially below the top piece, wherein:

the top piece comprises a drainage opening, wherein the top piece is configured to collect water condensed from the evaporator and drain the condensed water to the bottom piece via the drainage opening; and

the bottom piece comprises an enclosed wall, wherein the condensed water drained from the top piece is directed into an area of the bottom piece that is at least partially surrounded by the enclosed wall;

wherein the top piece further comprises:

one or more bottom panels;

a plurality of raised ribs disposed on the one or more bottom panels;

a mesh strainer;

a strainer holder positioned proximate to the drainage opening and configured to hold the mesh strainer;

wherein each raised rib of the plurality of raised ribs is disposed longitudinally along a length of the bottom panel and spaced apart from an adjacent rib of the plurality ribs, so as to form a plurality of rows that restrict airflow underneath the evaporator.

3. The dehumidification system of claim 2 , wherein the strainer holder comprises a horseshoe shape.

4. The dehumidification system of claim 2 , wherein the bottom piece further comprises:

a front ledge,

a central chamber, and

a back shelf.

5. The dehumidification system of claim 4 , wherein the back shelf is configured to partially support the condenser.

6. The dehumidification system of claim 4 , wherein the central chamber comprises:

a base panel,

an enclosed wall disposed on the base panel, and

a basin positioned proximate to the base panel,

wherein the condensed water drained from the top piece is directed into an area of the base panel that is at least partially surrounded by the enclosed wall.

7. The dehumidification system of claim 6 , wherein the enclosed wall comprises a rectangular shape.

8. The dehumidification system of claim 2 , wherein the dehumidification system further comprises an air plenum positioned proximate to the condenser, wherein the condenser is sandwiched between the evaporator and the air plenum.

9. The dehumidification system of claim 2 , wherein the dehumidification system further comprises a compressor disposed at least partially below the drain pan.

10. The dehumidification system of claim 2 , wherein the dehumidification system further comprises a plurality of legs disposed below the drain pan, the plurality of legs configured to support the drain pan.

11. A dehumidifier drainage system, comprising:

a top drain pan configured to be disposed at least partially below an evaporator, the top drain pan comprising a drainage opening, wherein the top drain pan is configured to collect water condensed from the evaporator and drain the condensed water out of the top drain pan via the drainage opening;

a bottom drain pan configured to be disposed at least partially below the top drain pan, the bottom drain pan comprising an enclosed wall, wherein the condensed water drained from the top drain pan is directed into an area of the bottom drain pan that is at least partially surrounded by the enclosed wall;

wherein the top drain pan further comprises:

one or more bottom panels;

a plurality of raised ribs disposed on the one or more bottom panels;

a mesh strainer;

a strainer holder positioned proximate to the drainage opening and configured to hold the mesh strainer;

wherein each raised rib of the plurality of raised ribs is disposed longitudinally along a length of the bottom panel and spaced apart from an adjacent rib of the plurality ribs, so as to form a plurality of rows that restrict airflow underneath the evaporator.

12. The dehumidifier drainage system of claim 11 , wherein the strainer holder comprises a horseshoe shape.

13. The dehumidifier drainage system of claim 11 , wherein the bottom drain pan further comprises:

a front ledge,

a central chamber, and

a back shelf.

14. The dehumidifier drainage system of claim 13 , wherein the back shelf is configured to partially support a condenser positioned proximate to the evaporator.

15. The dehumidifier drainage system of claim 14 , wherein the back shelf is further configured to partially support an air plenum, wherein the air plenum is positioned proximate to the condenser, wherein the condenser is sandwiched between the evaporator and the air plenum.

16. The dehumidifier drainage system of claim 13 , wherein the central chamber comprises:

a base panel,

an enclosed wall disposed on the base panel, and

a basin positioned proximate to the base panel,

wherein the condensed water drained from the top drain pan is directed into an area of the base panel that is at least partially surrounded by the enclosed wall.

17. The dehumidifier drainage system of claim 16 , wherein the enclosed wall comprises a rectangular shape.

18. The dehumidifier drainage system of claim 16 , wherein the basin comprises a hose connection.

Assignments (5)
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 056647/0868 →
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 056650/0303 →
SECURITY INTEREST Recorded Sep 15, 2020
From: THERMA-STOR LLC
To: CIBC BANK USA
Reel/Frame 053775/0394 →
SECURITY INTEREST Recorded Feb 20, 2019
From: THERMA-STOR LLC
To: CIBC BANK USA
Reel/Frame 048387/0693 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 5, 2018
From: WILLIAMS, KYLE R.; DINGLE, STEVEN S.; MOORE, DOMINIC M.; SCHARPING, JAMES A.; VERHOEVEN, JEROME; DUBOIS, CONOR
To: THERMA-STOR LLC
Reel/Frame 046269/0636 →