IP Library Granted Patent US 10,429,765
Granted Patent B1
US 10,429,765 · App. 16/027,643 · Granted Oct 1, 2019

Toner container for an image forming device having magnets of varying angular offset for toner level sensing

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,429,765
App. No.
16/027,643
Granted
Oct 1, 2019
Kind
B1
Abstract

A toner container according to one example embodiment includes a housing having a reservoir for storing toner. A rotatable shaft is positioned within the reservoir and has an axis of rotation. A first magnet is rotatable with the shaft around the axis of rotation. An arm connected to the shaft leads the first magnet around the axis of rotation in an operative rotational direction of the shaft. A second magnet connected to the shaft trails the first magnet around the axis of rotation in the operative rotational direction. The arm is operatively connected to the second magnet such that an angular offset between the first magnet and the second magnet increases as an angular offset between the first magnet and the arm increases and the angular offset between the first magnet and the second magnet decreases as the angular offset between the first magnet and the arm decreases.

Claims (39)

1. A toner container, comprising:

a housing having a reservoir for storing toner;

a rotatable shaft positioned within the reservoir and having an axis of rotation;

a first magnet rotatable with the rotatable shaft around the axis of rotation;

an arm connected to the shaft and leading the first magnet around the axis of rotation in an operative rotational direction of the rotatable shaft; and

a second magnet connected to the shaft and trailing the first magnet around the axis of rotation in the operative rotational direction of the rotatable shaft;

wherein the arm and the second magnet are each rotatable independent of the rotatable shaft between a respective forward rotational stop and a respective rearward rotational stop such that an angular offset between the first magnet and the arm and an angular offset between the first magnet and the second magnet vary depending on a rotational position of the arm and a rotational position of the second magnet relative to the respective forward rotational stop and the respective rearward rotational stop, the arm is operatively connected to the second magnet such that an amount of the angular offset between the first magnet and the second magnet increases as an amount of the angular offset between the first magnet and the arm increases and the amount of the angular offset between the first magnet and the second magnet decreases as the amount of the angular offset between the first magnet and the arm decreases.

2. The toner container of claim 1 , wherein the second magnet is substantially axially aligned with the first magnet with respect to the axis of rotation.

3. The toner container of claim 1 , wherein the second magnet is substantially radially aligned with the first magnet with respect to the axis of rotation.

4. The toner container of claim 1 , wherein the first magnet is fixed to rotate with the rotatable shaft.

5. The toner container of claim 1 , wherein the first magnet and the second magnet pass near a point on an inner wall of the housing forming the reservoir once per revolution of the rotatable shaft for detection by a magnetic sensor when the toner container is installed in an image forming device for determining an amount of toner present in the reservoir based on the amount of angular offset between the first magnet and the second magnet.

6. The toner container of claim 1 , wherein the arm is operatively connected to the second magnet such that the amount of angular offset between the first magnet and the second magnet is equal to the amount of angular offset between the first magnet and the arm.

7. The toner container of claim 1 , further comprising a gear assembly operatively connecting the arm to the second magnet such that rotation of the arm relative to the rotatable shaft toward and away from the first magnet causes the second magnet to rotate relative to the rotatable shaft toward and away from the first magnet, respectively.

8. The toner container of claim 1 , further comprising a linkage slidable along an extension from the rotatable shaft, the first magnet is positioned on the extension, the arm and the second magnet are operatively connected to the linkage such that movement of the linkage along the extension toward and away from the rotatable shaft causes the arm and the second magnet to pivot relative to the rotatable shaft away from and toward the first magnet, respectively.

9. A toner container, comprising:

a housing having a reservoir for storing toner;

a rotatable shaft positioned within the reservoir and having an axis of rotation;

a first magnet rotatable with the rotatable shaft around the axis of rotation;

an arm connected to the shaft and rotatable around the axis of rotation independent of the rotatable shaft within a predetermined angular range of motion relative to the rotatable shaft, the arm leading the first magnet in an operative rotational direction of the rotatable shaft; and

a second magnet connected to the shaft and rotatable around the axis of rotation independent of the rotatable shaft within a predetermined angular range of motion relative to the rotatable shaft, the second magnet trailing the first magnet in the operative rotational direction of the rotatable shaft;

wherein the arm and the second magnet are operatively connected such that an amount of angular offset between the first magnet and the second magnet increases as an amount of angular offset between the first magnet and the arm increases and the amount of angular offset between the first magnet and the second magnet decreases as the amount of angular offset between the first magnet and the arm decreases.

10. The toner container of claim 9 , wherein the second magnet is substantially axially aligned with the first magnet with respect to the axis of rotation.

11. The toner container of claim 9 , wherein the second magnet is substantially radially aligned with the first magnet with respect to the axis of rotation.

12. The toner container of claim 9 , wherein the first magnet is fixed to rotate with the rotatable shaft.

13. The toner container of claim 9 , wherein the first magnet and the second magnet pass near a point on an inner wall of the housing forming the reservoir once per revolution of the rotatable shaft for detection by a magnetic sensor when the toner container is installed in an image forming device for determining an amount of toner present in the reservoir based on the amount of angular offset between the first magnet and the second magnet.

14. The toner container of claim 9 , wherein the arm is operatively connected to the second magnet such that the amount of angular offset between the first magnet and the second magnet is equal to the amount of angular offset between the first magnet and the arm.

15. The toner container of claim 9 , further comprising a gear assembly operatively connecting the arm to the second magnet such that rotation of the arm relative to the rotatable shaft toward and away from the first magnet causes the second magnet to rotate relative to the rotatable shaft toward and away from the first magnet, respectively.

16. The toner container of claim 9 , further comprising a linkage slidable along an extension from the rotatable shaft, the first magnet is positioned on the extension, the arm and the second magnet are operatively connected to the linkage such that movement of the linkage along the extension toward and away from the rotatable shaft causes the arm and the second magnet to pivot relative to the rotatable shaft away from and toward the first magnet, respectively.

17. A toner container, comprising:

a housing having a reservoir for storing toner;

a rotatable shaft positioned within the reservoir and having an axis of rotation;

a first magnet connected to the shaft and fixed to rotate around the axis of rotation with the shaft;

a paddle connected to the shaft and leading the first magnet around the axis of rotation in an operative rotational direction of the rotatable shaft, the paddle is rotatable independent of the rotatable shaft between a first forward rotational stop and a first rearward rotational stop;

a second magnet connected to the shaft and trailing the first magnet around the axis of rotation in the operative rotational direction of the shaft, the second magnet is rotatable independent of the rotatable shaft between a second forward rotational stop and a second rearward rotational stop; and

a linkage connecting the paddle and the second magnet such that an amount of angular offset between the first magnet and the paddle increases as an amount of angular offset between the first magnet and the second magnet increases and the amount of angular offset between the first magnet and the paddle decreases as the amount of angular offset between the first magnet and the second magnet decreases,

wherein the first magnet and the second magnet pass near a point on an inner wall of the housing forming the reservoir once per revolution of the rotatable shaft for detection by a magnetic sensor when the toner container is installed in an image forming device for determining an amount of toner present in the reservoir based on the amount of angular offset between the first magnet and the second magnet.

18. The toner container of claim 17 , wherein the paddle is operatively connected to the second magnet such that the amount of angular offset between the first magnet and the second magnet is equal to the amount of angular offset between the first magnet and the paddle.

19. The toner container of claim 17 , further comprising a gear assembly operatively connecting the paddle to the second magnet such that rotation of the paddle relative to the rotatable shaft toward and away from the first magnet causes the second magnet to rotate relative to the rotatable shaft toward and away from the first magnet, respectively.

20. The toner container of claim 17 , further comprising a linkage slidable along an extension from the rotatable shaft, the first magnet is positioned on the extension, the paddle and the second magnet are operatively connected to the linkage such that movement of the linkage along the extension toward and away from the rotatable shaft causes the paddle and the second magnet to pivot relative to the rotatable shaft away from and toward the first magnet, respectively.

Assignments (5)
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0192 →
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0293 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: CITIBANK, N.A.
Reel/Frame 073007/0118 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 073007/0346 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 5, 2018
From: LEEMHUIS, MICHAEL CRAIG
To: LEXMARK INTERNATIONAL, INC.
Reel/Frame 046270/0106 →