IP Library Granted Patent US 11,824,160
Granted Patent B2
US 11,824,160 · App. 16/028,041 · Granted Nov 21, 2023

Battery systems based on two-additive electrolyte systems including 2-furanone, and method of formation process of same

Inventors: Jeffery Raymond Dahn (Halifax, CA); Xiaowei Ma (Halifax, CA)
Assignees: Tesla, Inc.; Panasonic Holdings Corporation
H01M10/0567H01M4/364H01M4/505H01M4/525H01M4/587H01M10/058H01M10/0525H01M10/0569H01M2300/004H01M2300/0037
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Quick Facts
Patent No.
US 11,824,160
App. No.
16/028,041
Filed
Jul 5, 2018
Granted
Nov 21, 2023
Kind
B2
Art Unit
1724
USPC
429/229
Abstract

Improved battery systems have been developed for lithium-ion based batteries. The improved battery systems consist of two-additive mixtures in an electrolyte solvent. Such battery systems are prepared by assembling a positive electrode and a negative electrode in the sealed cell, removing residual water from the sealed cell, filling the sealed cell with a nonaqueous electrolyte under an inert atmosphere, vacuum-sealing the sealed cell, carrying out a formation process comprising charging and discharging the sealed cell until the sealed cell achieves an initial capacity. The nonaqueous electrolyte includes lithium ions, a first nonaqueous solvent comprising a carbonate solvent, a second nonaquaeous solvent comprising methyl acetate, and an additive mixture of a first operative additive of either vinylene carbonate or fluoroethylene carbonate and a second operative additive of 2-furanone. Gas formation is suppressed in the battery system during the formation process.

Claims (42)

1. A method of preparing a battery system comprising a sealed cell, the method comprising:

assembling a positive electrode and a negative electrode in the sealed cell;

removing residual water from the sealed cell;

filling the sealed cell with a nonaqueous electrolyte under an inert atmosphere;

vacuum-sealing the sealed cell;

carrying out a formation process comprising charging and discharging the sealed cell until the sealed cell achieves an initial specified capacity,

wherein the nonaqueous electrolyte comprises:

lithium ions;

a first nonaqueous solvent comprising a carbonate solvent;

a second nonaquaeous solvent comprising methyl acetate; and

an additive mixture of a first operative additive comprising fluoroethylene carbonate and a second operative additive comprising 2-furanone having the following formula (I):

wherein the concentrations of each of the first nonaqueous solvent and the second nonaqueous solvent are greater than 6% by weight;

wherein the concentration of the first operative additive is in a range from 0.25% to 6% by weight; and

wherein the concentration of the second operative additive is in a range from 0.1% to 5% by weight;

wherein gas generation during the formation process is suppressed by at least 50% compared with gas generation during a formation process of a battery system comprising only the first operative additive.

2. The method according of claim 1 , wherein gas formation is suppressed in the battery system during the formation process.

3. The method according of claim 1 , wherein the method does not include a gas release step after the formation process.

4. The method of claim 1 , wherein removing residual water from the sealed cell comprises opening the sealed cell below a heat seal and drying at 100° C. under vacuum for 12 hours.

5. The method of claim 1 , wherein gas generation is completely suppressed during the formation process.

6. The method of claim 1 , wherein the battery system has a capacity retention comparable to a battery system comprising only the first operative additive.

7. The method of claim 1 , wherein the concentration of the first operative additive is 2% by weight, and the concentration of the second operative additive is from 0.5% to 1% by weight.

8. The method of claim 1 , wherein the first nonaqueous solvent is a carbonate solvent.

9. The method of claim 8 , wherein the first nonaqueous solvent is at least one selected from ethylene carbonate, ethyl methyl carbonate and dimethyl carbonate.

10. The method of claim 1 , wherein the second nonaqueous solvent is methyl acetate.

11. The method of claim 1 , wherein the positive electrode comprises a lithium nickel manganese cobalt oxide (NMC).

12. The method according to claim 1 , wherein the negative electrode comprises an anode active material selected from artificial graphite, natural graphite, and graphite/SiO blends.

13. The method of claim 1 , wherein the first operative additive is fluoroethylene carbonate.

14. The method of claim 1 , wherein the first operative additive further comprises vinylene carbonate.

15. A method of preparing a battery system comprising a sealed cell, the method comprising:

assembling a positive electrode and a negative electrode in the sealed cell;

removing residual water from the sealed cell;

filling the sealed cell with a nonaqueous electrolyte under an inert atmosphere;

vacuum-sealing the sealed cell;

carrying out a formation process comprising charging and discharging the sealed cell until the sealed cell achieves an initial specified capacity,

wherein the nonaqueous electrolyte comprises:

lithium ions;

a first nonaqueous solvent comprising a carbonate solvent;

a second nonaqueous solvent comprising methyl acetate; and

an additive mixture of fluoroethylene carbonate and a 2-furanone having the following formula (I):

wherein the concentration of the fluoroethylene carbonate is about 2% by weight; and

wherein the concentration of the 2-furanone is about 0.5% by weight.

16. The method according to claim 15 , wherein the concentrations of each of the first nonaqueous solvent and the second nonaqueous solvent are greater than 6% by weight.

Assignments (5)
CHANGE OF NAME Recorded May 9, 2022
From: PANASONIC CORPORATION
To: PANASONIC HOLDINGS CORPORATION
Reel/Frame 059911/0962 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2021
From: TESLA, INC.
To: PANASONIC CORPORATION
Reel/Frame 056418/0114 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2021
From: TESLA MOTORS CANADA ULC
To: TESLA, INC.
Reel/Frame 054997/0479 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2018
From: TESLA, INC.
To: TESLA MOTORS CANADA ULC
Reel/Frame 046521/0977 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 25, 2018
From: DAHN, JEFFERY RAYMOND; MA, XIAOWEI
To: TESLA, INC.
Reel/Frame 046454/0084 →
Continuity (2)
Provisional Application 62641953 · Mar 12, 2018
Related Publication 20190280333A1 · Sep 12, 2019
Cited By (1)
US 12,719,087