IP Library Granted Patent US 10,618,156
Granted Patent B2
US 10,618,156 · App. 16/028,806 · Granted Apr 14, 2020

System and method for installing roof tiles

Inventors: Raul Rodriguez (Dallas, TX); Rahul Patki (Richardson, TX); Terry Adams (Dallas, TX); Claudio Caselli (Dallas, TX)
Assignee: Daltile Corporation
B25C7/00E04D1/16E04D1/34E04D15/02E04D2001/3423E04D2001/3494
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Quick Facts
Patent No.
US 10,618,156
App. No.
16/028,806
Granted
Apr 14, 2020
Kind
B2
Abstract

A porcelain roof tile installing system that comprises: a roof tile having a porcelain body provided with an attachment hole; a nail for being inserted into the attachment hole of the roof tile thereby installing the roof tile to a roof structure; a nail gun for pushing the nail into the attachment hole; wherein the nail gun has a centering element configured to be coupled with the attachment hole.

Claims (32)

1. A porcelain roof tile installing system comprising:

a roof tile comprising a porcelain body,

wherein the roof tile is provided with an attachment hole;

a nail for being inserted into the attachment hole of the roof tile, thereby installing the roof tile to a roof structure; and

a nail gun for pushing the nail into the attachment hole,

wherein the nail gun has a centering element configured to be coupled with the attachment hole, and

wherein the centering element is removably mounted on an ejecting nozzle of the nail gun.

2. The system according to claim 1 , wherein the centering element comprises an external shape that matches an internal shape of the attachment hole so that the centering element may be partially inserted in the attachment hole.

3. The system according to claim 2 , wherein the centering element is configured to be coupled with the attachment hole with a backlash comprised between 0.1 mm and 0.5 mm.

4. The system according to claim 2 , wherein the attachment hole comprises a first enlarged portion and a second narrow portion, and wherein the centering element is configured to be coupled with the first enlarged portion of the attachment hole.

5. The system according to claim 1 further comprising a cushioning element configured to be interposed between a head of the nail and an upper surface of the roof tile, wherein the cushioning element comprises an elastomeric material.

6. The system according to claim 5 , wherein the cushioning element is fixed to the nail.

7. The system according to claim 5 , wherein the cushioning element is coupled to the roof tile and at least partially surrounds the attachment hole.

8. The system according to claim 1 , wherein the roof tile comprises a layer disposed below the porcelain body.

9. The system according to claim 8 , wherein the layer disposed below the porcelain body is made of a polymeric material.

10. The system according to claim 8 , wherein the attachment hole passes through the layer disposed below the porcelain body.

11. The system according to claim 8 , wherein the layer extends beyond at least one edge of the porcelain body.

12. The system according to claim 1 further comprising a sub layer comprising a material that is different from the material of the roof tile and that is adapted to be placed beneath the roof tile.

13. A method for installing a roof tile on a roof structure, comprising the steps of:

placing a roof tile having a porcelain body comprising an attachment hole above a roof structure;

providing a nail for being inserted in the attachment hole of the roof tile;

providing a nail gun for pushing the nail into the attachment hole and having a centering element;

coupling the centering element with the attachment hole of the roof tile; and

pushing the nail into the attachment hole for installing the roof tile on the roof structure,

wherein the centering element is removably mounted on an electing nozzle of the nail gun.

14. The method according to claim 13 , wherein the centering element comprises an external shape that matches an internal shape of the attachment hole so that the centering element may be partially inserted in the attachment hole.

15. The method according to claim 14 , wherein the attachment hole comprises a first enlarged portion and a second narrow portion, and wherein the centering element is configured to be coupled with the first enlarged portion of the attachment hole.

16. The method according to claim 13 , wherein the roof tile comprises a layer disposed below the porcelain body.

17. The method according to claim 16 , wherein the layer disposed below the porcelain body is made of a polymeric material.

18. The method according to claim 16 , wherein the attachment hole passes through the layer disposed below the porcelain body.

19. The method according to claim 16 , wherein the layer extends beyond at least one edge of the porcelain body.

20. The method according to claim 13 , wherein the roof tile comprises a sub layer comprising a material that is different from the material of the roof tile and that is adapted to be placed beneath the roof tile.

Assignments (3)
MERGER AND CHANGE OF NAME Recorded Jan 24, 2024
From: DALTILE CORPORATION; DAL-TILE, LLC
To: DAL-TILE, LLC
Reel/Frame 066368/0077 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 2, 2019
From: MOHAWK CARPET, LLC
To: DALTILE CORPORATION
Reel/Frame 048766/0218 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2019
From: RODRIGUEZ, RAUL; ADAMS, TERRY; PATKI, RAHUL; CASELLI, CLAUDIO
To: MOHAWK CARPET, LLC
Reel/Frame 048310/0031 →