Overrunning coupling and control assembly and system to prevent the inadvertent engagement of the assembly

1. A system for controlling operating modes of an overrunning coupling assembly including first and second coupling members having first and second coupling faces, respectively, in close-spaced opposition with one another, the first coupling member being mounted for rotation about a rotary axis, the system comprising:

a control member mounted for controlled shifting movement between the coupling faces, wherein the control member has a slot formed therein;

a bi-directional actuator assembly including an output member having a pair of spaced legs projecting therefrom, the output member extending through a slot formed in a wall of the second coupling member and being pivotally connected to the control member for selective, small-displacement, control member shifting movement relative to the second coupling member between a first position which corresponds to a first operating mode of the coupling assembly and a second position which corresponds to a second operating mode of the coupling assembly in response to an actuator command signal;

a one-way locking member integrally formed with the output member for movement between a disengaged position in which the control member is permitted to shift relative to the second coupling member and an engaged position between the control member and a locking member engaging portion of the wall of the second coupling member to lock the control member and the second coupling member together to prevent the control member from inadvertently shifting in a first direction relative to the second coupling member in the absence of the actuator command signal received by the actuator assembly; and

wherein the output member is rotatably connected to the control member via a clearance fit connection, the legs of the output member have the clearance fit connection with the slot in the control member and the slot in the control member has a straight edge and an angled edge so that when the locking member is in the disengaged position and the control member begins to inadvertently shift in the first direction in the absence of the actuator command signal received by the actuator assembly the output member rotates within the control member and the locking member rotates with the output member to move from the disengaged position to the engaged position.

2. The system as claimed in claim 1 , wherein the control member is a control or selector plate rotatable about the axis between different angular positions.

3. The system as claimed in claim 1 , wherein the output member includes an actuator arm.

4. The system as claimed in claim 1 , wherein the coupling assembly is a clutch assembly, the coupling members are clutch members and the coupling faces are clutch faces.

5. The system as claimed in claim 4 , wherein the clutch assembly is a selectable, one-way clutch assembly and wherein the first clutch member is a notch plate, the second clutch member is a pocket plate and the control member is a selector plate rotatable about the axis.

6. The system as claimed in claim 1 , wherein the system is an electromechanical system and wherein the actuator assembly includes an electrically-powered device for driving the control member in response to an electrical actuator command signal.

7. An overrunning coupling and control assembly comprising:

a coupling subassembly including first and second coupling members having first and second coupling faces, respectively, in close-spaced opposition with one another, the first coupling member being mounted for rotation about a rotary axis and the second coupling member including a wall having a slot formed therein and a pawl-engaging portion;

a control member mounted for controlled shifting movement between the coupling faces, wherein the control member has a slot formed therein;

a bi-directional actuator subassembly including an output member having a pair of spaced legs projecting therefrom, the output member extending through the slot formed in the wall of the second coupling member and being pivotally connected to the control member for selective, small-displacement, control member shifting movement relative to the second coupling member between a first position which corresponds to a first operating mode of the coupling subassembly and a second position which corresponds to a second operating mode of the coupling subassembly in response to an actuator command signal;

a one-way locking member integrally formed with the output member for movement between a disengaged position in which the control member is permitted to shift relative to the second coupling member and an engaged position between the control member and the pawl-engaging portion of the wall of the second coupling member to lock the control member and the second coupling member together to prevent the control member from inadvertently shifting in a first direction relative to the second coupling member in the absence of the actuator command signal received by the actuator subassembly; and

wherein the output member is rotatably connected to the control member via a clearance fit connection, the legs of the output member have the clearance fit connection with the slot in the control member and the slot in the control member has a straight edge and an angled edge so that when the locking member is in the disengaged position and the control member begins to inadvertently shift in the first direction in the absence of the actuator command signal received by the actuator assembly the output member rotates within the control member and the locking member rotates with the output member to move from the disengaged position to the engaged position.

8. The assembly as claimed in claim 7 , wherein the control member is a control or selector plate rotatable about the axis between different angular positions.

9. The assembly as claimed in claim 7 , wherein the output member includes an actuator arm.

10. The assembly as claimed in claim 7 , wherein the coupling subassembly is a clutch subassembly, the coupling members are clutch members and the coupling faces are clutch faces.

11. The assembly as claimed in claim 7 , wherein the actuator subassembly includes an electrically-powered device for driving the control member in response to an electrical actuator command signal.

12. The assembly as claimed in claim 10 , wherein the clutch subassembly is a selectable, one-way clutch subassembly and wherein the first clutch member is a notch plate, the second clutch member is a pocket plate and the control member is a selector plate rotatable about the axis.