Methods, systems, and apparatuses for detecting a media jam condition
The disclosed embodiments illustrate a thermal printer apparatus that includes a media sensor. The sensor generates an input signal indicative of a measure of a media transmissivity/reflectivity. Further, the thermal printer includes a processor that is configured to receive the input signal from the sensor, while the media is stationary with respect to a print head. The processor further determines one or more characteristics of the input signal. Thereafter, a first transmissivity/reflectivity threshold is determined based on the one or more characteristics in the input signal. Further, the processor receives the input signal from the sensor, while the media traverses with respect to the print head. Subsequently, the processor determines one or more current characteristics of the input signal while the media traverses with respect to the print head. A media jam condition is detected based on the one or more current characteristics and the first transmissivity/reflectivity threshold.
1. A method for detecting a media jam condition in a thermal printer, the method comprising:
receiving, by a processor, an input signal from a media sensor, wherein the input signal is indicative of a measure of a media transmissivity/reflectivity of a media, wherein content is printed on the media;
operating, by the processor, the thermal printer in a calibration mode, wherein operating the thermal printer in the calibration mode comprises:
halting, by the processor, a traversal of the media such that the media is stationary with respect to a print head in the thermal printer, wherein the print head is configured to print on the media;
analyzing, by the processor, the input signal received while the traversal of the media is halted, to determine one or more characteristics of the input signal; and
determining, by the processor, a first transmissivity/reflectivity threshold based on the one or more characteristics of the input signal received during the calibration mode; and
operating, by the processor, the thermal printer in a printing mode, wherein operating the thermal printer in the printing mode comprises:
causing, by the processor, traversal of the media with respect to the print head in the thermal printer to perform a print operation;
determining, by the processor, one or more current characteristics of the input signal received while the thermal printer operates in the printing mode; and
detecting, by the processor, the media jam condition in an instance in which a measure of the one or more current characteristics of the input signal, received while the thermal printer operates in the printing mode, is satisfy the first transmissivity/reflectivity threshold.
2. The method of claim 1 , wherein the one or more characteristics comprise at least one of an amplitude of the input signal or a frequency of the input signal.
3. The method of claim 1 , wherein the one or more current characteristics of the input signal comprise at least one of a current measure of an amplitude of the input signal or a current measure of a frequency of the input signal.
4. The method of claim 1 , wherein the first transmissivity/reflectivity threshold comprises at least one of a first amplitude threshold, a first amplitude variation measurement threshold, or a first frequency threshold.
5. The method of claim 4 , wherein the media jam condition is detected when the measure of the one or more current characteristics of the input signal, received while the thermal printer operates in the printing mode, is less than or equal to the first amplitude threshold and is greater than or equal to the first frequency threshold, for a predetermined time period.
6. The method of claim 4 , further comprising determining a current amplitude variation measurement based on a current amplitude of the input signal and a previous amplitude of the input signal, wherein the media jam condition is detected in an instance in which the current amplitude variation measurement is less than or equal to the first amplitude variation measurement threshold, for a predetermined time period.
7. The method of claim 4 further comprising incrementing a jam count in an instance in which the measure of the one or more current characteristics of the input signal, received while the thermal printer operates in the printing mode, is less than or equal to the first amplitude threshold and is greater than or equal to the first frequency threshold.
8. The method of claim 7 further comprising detecting the media jam condition when the jam count exceeds a count threshold.
9. The method of claim 1 further comprising generating a notification indicative of the media jam condition.
10. The method of claim 1 , wherein operating the thermal printer in the calibration mode further comprises:
causing, by the processor, the media to move with respect to the print head;
receiving, by the processor, the input signal from the media sensor, while the media traverses with respect to the print head; and
determining, by the processor, a second transmissivity/reflectivity threshold based on one or more characteristics of the input signal, received while the media traverses with respect to the print head, wherein the second transmissivity/reflectivity threshold comprise a second amplitude threshold and a second frequency threshold.
11. The method of claim 10 further comprising detecting a non-jam condition when the measure of the one or more current characteristics of the input signal, received while the thermal printer operates in the printing mode, is between the first transmissivity/reflectivity threshold and the second transmissivity/reflectivity threshold.
12. A thermal printer comprising:
a print head configured to print on a media;
a media sensor positioned within the thermal printer, wherein the media sensor is configured to generate an input signal indicative of a measure of a media transmissivity/reflectivity;
a processor configured to:
receive the input signal from the media sensor, while the media is stationary with respect to the print head,
analyze the input signal received while the traversal of the media is stationary with respect to the print head, to determine one or more characteristics of the input signal
determine a first transmissivity/reflectivity threshold based on the one or more characteristics of the input signal received while the media is stationary with respect to the print head,
receive the input signal from the media sensor, while the media traverses with respect to the print head,
determine one or more current characteristics of the input signal while the media traverses with respect to the print head, and
detect a media jam condition in an instance in which a measure of the one or more current characteristics of the input signal, received while the media traverses with respect to the print head, is satisfies the first transmissivity/reflectivity threshold.
13. The thermal printer of claim 12 , wherein the one or more current characteristics of the input signal comprise at least one of a current measure of an amplitude of the input signal or a current measure of a frequency of the input signal.
14. The thermal printer of claim 12 , wherein the first transmissivity/reflectivity threshold comprises at least one of a first amplitude threshold or a first frequency threshold.
15. The thermal printer of claim 12 , wherein the processor is further configured to operate the thermal printer in a calibration mode, wherein, in the calibration mode, the processor is configured to halt a traversal of the media such that the media is stationary with respect to the print head, wherein the first transmissivity/reflectivity threshold is determined during the calibration mode.
16. The thermal printer of claim 15 , wherein, during the calibration mode, the processor is further configured to:
cause the media to move with respect to the print head;
receive the input signal from the media sensor, while the media traverses with respect to the print head; and
determine a second transmissivity/reflectivity threshold based on one or more characteristics of the input signal, received while the media traverses with respect to the print head, wherein the second transmissivity/reflectivity threshold comprise at least one of a second amplitude threshold or a second frequency threshold.
17. The thermal printer of claim 16 , wherein the processor is configured to detect a non-jam condition when the measure of the one or more current characteristics of the input signal, received while the media traverses with respect to the print head, is between the first transmissivity/reflectivity threshold and the second transmissivity/reflectivity threshold.
18. The thermal printer of claim 12 , wherein the processor is further configured to operate the thermal printer in a printing mode, wherein the media jam condition is detected during the printing mode.
19. The thermal printer of claim 12 , wherein the processor is further configured to operate the thermal printer in an idle mode, wherein, in the idle mode, the media is stationary with respect to the print head, wherein the first transmissivity/reflectivity threshold is determined during the idle mode.
20. The thermal printer of claim 12 , wherein the one or more characteristics comprises a measure of an amplitude of the input signal, and/or a measure a frequency of the input signal.
21. The thermal printer of claim 12 , wherein the media jam condition is detected when the measure of the one or more current characteristics of the input signal, received while the media traverses with respect to the print head, satisfies the first transmissivity/reflectivity threshold for a predetermined time period.
22. The thermal printer of claim 12 , wherein the processor is further configured to generate a notification indicative of the media jam condition.