IP Library Granted Patent US 10,950,374
Granted Patent B2
US 10,950,374 · App. 16/035,302 · Granted Mar 16, 2021

Fe-based alloy composition, soft magnetic material, magnetic members, electric/electronic component, and device

Inventors: Hisato Koshiba (Niigata-ken, JP); Takao Mizushima (Niigata-ken, JP); Takafumi Hibino (Akita-ken, JP); Teruo Bitoh (Akita-ken, JP)
Assignee: Alps Alpine Co., Ltd.
H01F1/15308C22C33/003C22C33/0278C22C45/02H01F3/04H01F3/08C22C2202/02
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Quick Facts
Patent No.
US 10,950,374
App. No.
16/035,302
Granted
Mar 16, 2021
Kind
B2
Abstract

Provided is an Fe-based alloy composition capable of forming an amorphous soft magnetic material which contains no P and which has a glass transition temperature T g , the Fe-based alloy composition having a composition represented by the formula (Fe 1−a T a ) 100at %−(x+b+c+d) M x B b C c Si d , where T is an arbitrary added element such as Ni and M is an arbitrary added element such as Cr, the formula satisfying the following conditions: 0≤a≤0.3, 11.0 at %≤b≤18.20 at %, 6.00 at %≤c≤17 at %, 0 at %≤d≤10 at %, and 0 at %≤x≤4 at %.

Claims (16)

1. An Fe-based alloy composition capable of forming a soft magnetic material which contains an amorphous phase having a glass transition temperature T g , the Fe-based alloy composition having a composition represented by the formula (Fe 1-a T a ) 100at %-(x+b+c+d) M x B b C c Si d , where T is an optional additive which is at least one element selected from the group consisting of Co and Ni, and M is an optional additive which is Cr,

wherein the formula satisfies:

a first set of conditions including 0≤a≤0.3, 11.0 at %≤b≤18.20 at %, 6.00 at %≤c≤17 at %, 0 at %≤d≤10 at %, 0.5 at %≤x≤4 at %, and 0.25≤R≤0.333, where R=(b+c)/[(1−a)×{100 at %−(x+b+c+d)}].

2. The Fe-based alloy composition according to claim 1 , wherein in the first set of conditions, 0.261≤R≤0.333.

3. The Fe-based alloy composition according to claim 1 , wherein the content of Cr is 0.5 at % to 2.88 at %.

4. The Fe-based alloy composition according to claim 1 , wherein the content of Cr is 0.96 at % to 4 at %.

5. The Fe-based alloy composition according to claim 1 , wherein in the first set of conditions, the formula further satisfies 11.52 at %≤b≤18.14 at %.

6. The Fe-based alloy composition according to claim 1 , wherein in the first set of conditions, the formula further satisfies 6.00 at %≤c≤16.32 at %.

7. The Fe-based alloy composition according to claim 1 , wherein saturation magnetization of the Fe-based alloy composition is 1.56 T or more.

8. The Fe-based alloy composition according to claim 1 , wherein in the first set of conditions, 100 at %−(x+b+c+d) is 67.20 at % to 80.00 at %.

9. A soft magnetic material having the composition of the Fe-based alloy composition according to claim 1 , the soft magnetic material containing the amorphous phase having the glass transition temperature T g .

10. The soft magnetic material according to claim 9 , wherein the soft magnetic material having a supercooled-liquid region ΔT x equal to or greater than 25° C., the supercooled-liquid region being defined by a temperature difference (T x −T g ) between a crystallization onset temperature T x and the glass transition temperature T g of the soft magnetic material.

11. A magnetic member containing the soft magnetic material according to claim 9 .

12. The magnetic member according to claim 11 , the magnetic member being a magnetic core or a magnetic sheet.

13. An electric/electronic component comprising the magnetic member according to claim 12 .

14. A device comprising the electric/electronic component according to claim 13 .

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNMENT DOCUMENT PREVIOUSLY RECORDED ON REEL 71119 FRAME 987. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT OF ASSIGNORS INTEREST. Recorded Jun 20, 2025
From: ALPS ALPINE CO., LTD.
To: DELTA ELECTRONICS (JAPAN), INC.
Reel/Frame 071685/0518 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2025
From: ALPS ALPINE CO., LTD.
To: DELTA ELECTRONICS (JAPAN), INC.
Reel/Frame 071119/0987 →
CHANGE OF NAME Recorded Feb 1, 2019
From: ALPS ELECTRIC CO., LTD.
To: ALPS ALPINE CO., LTD.
Reel/Frame 048229/0876 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 13, 2018
From: KOSHIBA, HISATO; MIZUSHIMA, TAKAO; HIBINO, TAKAFUMI; BITOH, TERUO
To: ALPS ELECTRIC CO., LTD.; AKITA PREFECTURAL UNIVERSITY
Reel/Frame 046347/0892 →
Priority Claims (1)
JP JP2016-043817 · Mar 7, 2016 · national
Continuity (2)
Continuation PCTJP2017006428 · Feb 21, 2017
Related Publication 20180322991A1 · Nov 8, 2018