Systems and methods for improved control of impingement mixing
A fluid delivery system includes a first pressure sensor disposed on or near a spray gun and configured to monitor a first fluid, and a second pressure sensor disposed on or near the spray gun and configured to monitor a second fluid. The fluid delivery system further includes control system comprising a processor configured to receive a first signal from the first pressure sensor and to receive a second signal from the second pressure sensor. The processor is further configured to derive a pressure difference between the first and the second pressure sensor representative of a fluid pressure difference between the first fluid and the second fluid and to control one or more pumps to obtain a desired pressure difference.
1. A fluid delivery system, comprising:
a first pressure sensor disposed on or near a spray gun and configured to monitor a first fluid;
a second pressure sensor disposed on or near the spray gun and configured to monitor a second fluid;
a first temperature sensor disposed on or near the spray gun and configured to monitor a first temperature of the first fluid;
a second temperature sensor disposed on or near the spray gun and configured to monitor a second temperature of the second fluid; and
a control system comprising a processor configured to:
receive a user specified pressure difference between two fluids at the spray gun;
receive a first signal from the first pressure sensor;
receive a second signal from the second pressure sensor;
heat the first fluid based on the first temperature to obtain the user specified-pressure difference;
heat the second fluid based on the second temperature to obtain the user specified pressure difference;
heat a mixture of the first and second fluids to obtain the user specified pressure difference;
derive a pressure difference between the first and the second pressure sensor representative of a fluid pressure difference between the first fluid and the second fluid; and
control one or more pumps based on the pressure difference to obtain the user specified pressure difference between the two fluids at the spray gun.
2. The system of claim 1 , wherein the first pressure sensor is disposed on an inlet included in the spray gun.
3. The system of claim 1 , wherein the first pressure sensor is disposed on a hose coupling or on a hose portion of a hose fluidly coupling the one or more pumps to the spray gun.
4. The system of claim 1 , wherein the first pressure sensor is disposed on an outlet of the one or more pumps.
5. The system of claim 1 , wherein the processor is configured to derive the fluid pressure difference by including the first temperature in the derivation.
6. The system of claim 1 , wherein the processor is configured to apply an ideal gas law when including the first temperature in the derivation.
7. The system of claim 1 , wherein the processor is configured to derive the fluid pressure difference by including the first and the second temperatures in the derivation.
8. A method, comprising:
receiving a user specified pressure difference between two fluids at a spray gun;
receiving a first signal from a first pressure sensor, wherein the first pressure sensor is disposed on or near the spray gun and configured to monitor a first fluid;
receiving a second signal from a second pressure sensor, wherein the second pressure sensor is disposed on or near the spray gun and configured to monitor a second fluid;
sensing a first temperature of the first fluid and controlling the first fluid temperature to obtain the user specified pressure difference, and wherein the user specified pressure difference is zero or a user inputted value inputted via a user interface;
sensing a second temperature of the second fluid and controlling the first and the second fluid temperature to obtain the user specified pressure difference;
providing a controller, wherein the controller is configured to heat the first fluid based on the first temperature to obtain the user specified pressure difference, heat the second fluid based on the second temperature to obtain the user specified pressure difference, and heat a mixture of the first and second fluids to obtain the user specified pressure difference;
deriving, via the controller, a pressure difference between the first and the second pressure sensor representative of a fluid pressure difference between the first fluid and the second fluid; and
controlling one or more pumps to obtain the user specified pressure difference between the two fluids at the spray gun.
9. The method of claim 8 , wherein controlling the one or more pumps to obtain the user specified pressure difference comprises applying momentum equalization control.
10. The method of claim 9 , wherein applying momentum equalization control comprises minimizing differences between “pseudo momentum” parameters M A and M B at a desired P A or P B wherein an A subscript in M A and P A denotes an A-side fluid system having the first pressure sensor wherein a B subscript in M B and P B denotes a B-side fluid system having the second pressure sensor.
11. A tangible, non-transitory, computer-readable medium comprising instructions that when executed by a processor cause the processor to:
receive a user specified pressure difference between two fluids at a spray gun;
receive a first signal from a first pressure sensor, wherein the first pressure sensor is disposed on or near the spray gun and configured to monitor a first fluid;
receive a second signal from a second pressure sensor, wherein the second pressure sensor is disposed on an inlet included in the spray gun and configured to monitor a second fluid;
sense a first temperature of the first fluid and control the first fluid temperature to obtain the user specified pressure difference, wherein the user specified pressure difference is zero or a user inputted value inputted via a user interface;
sense a second temperature of the second fluid and control the second fluid temperature to obtain the user specified pressure difference;
derive a pressure difference between the first and the second pressure sensor representative of a fluid pressure difference between the first fluid and the second fluid; and
control one or more pumps to obtain the user specified pressure difference between the two fluids at the spray gun, wherein the processor is configured to heat the first fluid based on the first temperature to obtain the user specified pressure difference, heat the second fluid based on the second temperature to obtain the user specified pressure difference, and heat a mixture of the first and second fluids to obtain the user specified pressure difference.
12. The media of claim 11 , wherein the instructions that cause the processor to control the one or more pumps comprise instructions that cause the processor to obtain the user specified pressure difference by applying momentum equalization control.
13. The media of claim 12 , wherein applying momentum equalization control comprises minimizing differences between “pseudo momentum” parameters M A and M B at a desired P A or P B wherein an A subscript in M A and P A denotes an A-side fluid system having the first pressure sensor wherein a B subscript in M B and P B denotes a B-side fluid system having the second pressure sensor.