Medical device and process for manufacturing

1. A cannula for subcutaneous insertion of a sensor or an infusion set, comprising:

an elongated hollow shaft formed from bent sheet material and defining an interior passage which has a lateral slit opening extending along a longitudinal direction of the shaft;

the shaft having at least one longitudinal pre-bending channel in the sheet material, wherein the thickness of the sheet material is reduced along the at least one pre-bending channel, and a sidewall of the shaft is folded over the at least one pre-bending channel; and

a sharp tip provided at a distal end of the shaft, wherein the tip comprises a flat part of the sheet material bounded by straight cutting edges, each cutting edge being tapered, wherein the cutting edges laterally protrude distally beyond the edge section beginning in an area surrounding the tip and terminating in an area distal of the at least one pre-bending channel.

2. The cannula according to claim 1 , wherein the shaft has one of the following profiles:

a V-shaped profile along a single pre-bending channel;

(ii) a trapezoidal-shaped profile along two parallel pre-bending channels;

(iii) a square-shaped profile along two parallel pre-bending channels.

3. The cannula according to claim 1 , wherein the at least one pre-bending channel is etched in the sheet material.

4. The cannula according to claim 1 , wherein the sidewall includes a bend angle through which the sheet material is bent having an apex in the pre-bending channel, wherein the bend angle is from 60° to 120°.

5. The cannula according to claim 1 , wherein the cutting edges are blades that are sloped to one side of the sheet material.

6. The cannula of claim 1 , wherein the cutting edges are rounded by etching.

7. The cannula according to claim 1 , further comprising a cutout in the folded sidewall of the shaft, the cutout adjoining the slit opening and providing a side-outlet of the interior passage, wherein the cutout is configured to guide a sensor out of the interior passage.

8. The cannula according to claim 1 , wherein the at least one pre-bending channel has a distal section which ends at a location spaced from the tip.

9. The cannula assembly of claim 8 , wherein the edges of the tip in the longitudinal direction away from the apex of the tip form an angle with a longitudinal axis of the shaft of between 30° to 40°.

10. The cannula assembly of claim 8 , wherein the tip has an apex radius of between 5 to 30 μm.

11. The cannula according to claim 1 , further comprising a catch configured to fix the cannula to a carriage.

12. The cannula according to claim 1 , further comprising an electrochemical sensor having electrodes and conducting paths, wherein at least a proximal section of the sensor is provided in the interior passage for insertion into the skin.

13. A cannula for subcutaneous insertion of a sensor or an infusion set, comprising:

an elongated hollow shaft formed from bent sheet material and defining an interior passage which has a lateral slit opening extending along a longitudinal direction of the shaft;

the shaft having at least one longitudinal pre-bending channel in the sheet material, wherein the thickness of the sheet material is reduced along the at least one pre-bending channel, and a sidewall of the shaft is folded over the at least one pre-bending channel;

a sharp tip provided at a distal end of the shaft, wherein the tip comprises a flat part of the sheet material bounded by cutting edges, each cutting edge being tapered, wherein the cutting edges laterally protrude distally beyond the edge section beginning in an area surrounding the tip and terminating in an area distal of the at least one pre-bending channel; and

a cutout in the folded sidewall of the shaft;

wherein, the at least one pre-bending channel has a distal section which ends at a location spaced from the tip.