IP Library Granted Patent US 11,038,363
Granted Patent B2
US 11,038,363 · App. 16/041,508 · Granted Jun 15, 2021

Battery system to be implemented in an automotive vehicle, wake-up control unit configured to determine whether a short circuit is expected to be present in an electrical system, and short circuit detection unit of an electrical system

Inventor: Ronald J. Dulle (Mequon, WI)
Assignee: CPS Technology Holdings LLC
H02J7/007B60L3/0046B60L3/04B60L50/64B60L50/66B60L58/21G01R31/50H01M10/4257H01M10/4264H01M10/482H02H7/18B60L2240/545G01R31/006G01R31/382H01M2220/20Y02T10/70
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Quick Facts
Patent No.
US 11,038,363
App. No.
16/041,508
Granted
Jun 15, 2021
Kind
B2
Abstract

An automotive battery system including a first battery that couples to an electrical system. Additionally, the first battery includes a first battery chemistry. Further, the automotive battery system includes a second battery coupled in parallel with the first battery and couples to the electrical system. Furthermore, the automotive battery system includes a first switch coupled to a positive terminal of the second battery, which electrically couples or decouples the second battery to or from the electrical system. Moreover, the automotive battery system includes a battery control unit that detects a short circuit condition of the first battery, the second battery, or both and decouples the second battery from the electrical system by opening the first switch upon detecting the short circuit condition.

Claims (45)

1. A battery system to be implemented in an automotive vehicle, comprising:

a first battery configured to supply power to an electrical system of the automotive vehicle when connected to the electrical system;

a first switch electrically coupled between the first battery and the electrical system, wherein the first switch is configured to selectively connect the first battery to the electrical system or disconnect the first battery from the electrical system;

a low-power wake-up control unit electrically coupled to the first battery, wherein while the automotive vehicle is in a key-off position, the low-power wake-up control unit is configured to continuously monitor for a potential short-circuit condition, including:

determine a first operational parameter of the first battery based on a voltage of the first battery; and

determine whether a short circuit is expected to be present in the battery system by performing a first short circuit detection technique based at least in part on the first operational parameter of the first battery being less than a threshold;

output an activation signal when a short circuit is expected to be present in the battery system; and

a battery control unit communicatively coupled to the first switch and the lower-power wake-up control unit, wherein the battery control unit is configured to:

enter a hibernation mode in response to the automotive vehicle transition from a key-on position to the key-off position, including powering down electronics of the vehicle excluding the low-power wake-up circuit in response to the automotive vehicle transition from a key-on position to the key-off position;

exit the hibernation mode when the activation signal is received from the low-power wake-up control unit indicating that the short circuit is expected to be present in the battery system;

determine a second operational parameter of the first battery different from the first operational parameter, the second operational parameter of the first battery is configured to be received as a current measurement; determine whether the short circuit is actually present in the battery system based on whether the current measurement is greater than a threshold current value;

detection techniques based at least in part on the second operational parameter of the first and

instruct the first switch to electrically disconnect the first battery and the electrical system in response to determining that the short circuit is actually present in the battery system.

2. The battery system of claim 1 , wherein the battery control unit is configured to enter the hibernation mode in response to a key-off indication.

3. The battery system of claim 1 , wherein the battery control unit is configured to determine that the short circuit is actually present in the battery system when the terminal current measurement is greater than the threshold current value.

4. The battery system of claim 1 , comprising:

a second battery configured to supply electrical power to the electrical system when coupled to the electrical system, wherein the first battery comprises a first battery chemistry and the second battery comprises a second battery chemistry different from the first battery chemistry; and

a second switch electrically coupled between the second battery and the electrical system, wherein the second switch is configured to selectively connect the second battery to the electrical system or disconnect the second battery from the electrical system;

wherein the battery control unit is communicatively coupled to the second switch and configured to instruct the second switch to electrically disconnect the second battery from the electrical system in response to determining that the short circuit is actually present in the battery system.

5. The battery system of claim 1 , wherein the low-power wake-up control unit is configured to:

receive a terminal voltage measurement as the first operational parameter of the first battery;

determine an instantaneous rate of voltage change based at least in part on the terminal voltage measurement; and

determining whether the short circuit is expected to be present in the battery system based on whether the instantaneous rate of voltage change is greater than a threshold voltage value.

6. The battery system of claim 5 , wherein the low-power wake-up control unit is configured to determine that the short circuit is expected to be present in the battery system when the instantaneous rate of voltage change is greater than the threshold voltage value.

7. A low-power wake-up control unit configured to continuously monitor for and to determine whether a short circuit is expected to be present in an electrical system while an automotive vehicle is in a key-off position, comprising:

differentiator circuitry, wherein the differentiator circuitry comprises a first operational amplifier configured to be electrically coupled to a terminal of a battery pack implemented in the automotive vehicle to enable the differentiator circuitry to:

receive a voltage signal indicative of terminal voltage of the battery pack; and

output a rate of change signal indicative of an instantaneous rate of voltage change at the terminal of the battery pack based at least in part on the voltage signal; and

threshold comparison circuitry coupled to the differentiator circuitry, wherein the threshold comparison circuitry comprises a second operation amplifier configured to be electrically coupled between the differentiator circuitry and a battery control unit of the automotive vehicle to enable the threshold comparison circuitry to:

determine whether the short circuit is expected to be present in the electrical system based at least in part on the rate of change signal received from the differentiator circuitry; and

output an activation signal to wake-up the battery control unit when the short circuit is expected to be present to power up and enable the battery control unit to determine whether the short circuit is actually present in the electrical system;

wherein outputting the activation signal to wake-up the battery control unit enables the battery control unit to determine whether a current measured at the terminal of the battery pack is greater than a predetermined threshold current value; and

wherein outputting the activation signal to wake-up the battery control unit enables the battery control unit to instruct a switch coupled to the battery pack from the electrical system upon determining that the short circuit is actually present.

8. The low-power wake-up of claim 7 , wherein the second operational amplifier comprises an output terminal configured to be electrically coupled to a clock input of the battery control unit.

9. The low-power wake-up of claim 7 , wherein the wake-up control unit is configured to output the activation signal to wake-up the battery control unit by outputting a logic high signal.

10. The low-power wake-up control unit of claim 7 , wherein:

the first operational amplifier comprises a first output terminal, a first inverting terminal, and a first non-inverting terminal configured to be electrically coupled to ground; and

the differentiator circuitry comprises:

a first resistor electrically coupled between the first output terminal and the first inverting terminal of the first operational amplifier; and

a second resistor and a capacitor electrically coupled to the first inverting terminal of the first operational amplifier, wherein the second resistor and the capacitor are configured to be coupled in series between the terminal of the battery pack and the first inverting terminal of the first operational amplifier.

11. The low-power wake-up of claim 10 , wherein:

the second operational amplifier comprises a second output terminal configured to be electrically coupled to the battery control unit, a second non-inverting terminal, and a second inverting terminal electrically coupled to the first output terminal of the first operational amplifier; and

the threshold comparison circuitry comprises:

a third resistor electrically coupled to the second non-inverting terminal of the second operational amplifier, wherein the third resistor is configured to be electrically coupled between the second non-inverting terminal and ground; and

a fourth resistor electrically coupled to the second non-inverting terminal of the second operational amplifier, wherein the fourth resistor is configured to be electrically coupled between the second non-inverting terminal and a reference voltage indicative of a threshold instantaneous rate of voltage change.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE PROPERTIES, REMOVING US APP. NO. 29466355 PREVIOUSLY RECORDED ON REEL 049551 FRAME 0672. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 24, 2020
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: CPS TECHNOLOGY HOLDINGS LLC
Reel/Frame 051693/0174 →
FIRST LIEN PATENT SECURITY AGREEMENT Recorded Aug 29, 2019
From: CPS TECHNOLOGY HOLDINGS LLC
To: CITIBANK N.A., AS COLLATERAL AGENT
Reel/Frame 050229/0029 →
ABL PATENT SECURITY AGREEMENT Recorded Aug 29, 2019
From: CPS TECHNOLOGY HOLDINGS LLC
To: CITIBANK N.A., AS COLLATERAL AGENT
Reel/Frame 050229/0079 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2019
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: CPS TECHNOLOGY HOLDINGS LLC
Reel/Frame 049551/0672 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 13, 2019
From: DULLE, RONALD J.
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 048589/0225 →