Solar drive control system for oil pump jacks
A system for supplementing the electric power needed by a pump jack electric motor, thereby reducing the electric power purchased from the local utility or power supplier. The system comprises a solar photovoltaic system, or other forms of renewable energy, and regenerated power from the electric motor or drive. The system can be both “on-grid” and “off-grid.” Battery banks and capacitor banks may be used to store energy.
1. An apparatus, comprising:
a regenerative variable frequency drive configured to generate energy from vertical reciprocating motion of a pump jack during normal operation of the pump jack, the regenerative variable frequency drive comprising a DC buss; and
a DC capacitor bank configured to be electrically connected to the DC buss of the regenerative variable frequency drive,
wherein when the DC capacitor bank is electrically connected to the DC buss of the regenerative variable frequency drive, at least a portion of energy required to operate the pump jack to produce petroleum hydrocarbons is obtained from the generated energy from the vertical reciprocating motion of the pump jack, further wherein said generated energy is stored in the DC capacitor bank, and removed from the DC capacitor bank to the DC buss of the regenerative variable frequency drive.
2. The apparatus as recited in claim 1 , wherein the capacitor bank is configured to output the stored energy as direct current, and the regenerative variable frequency drive is configured to convert the direct current output from the capacitor bank to alternating current.
3. The apparatus as recited in claim 2 , wherein the capacitor bank is configured to be electrically connected to the DC buss through a DC interconnection box.
4. The apparatus as recited in claim 1 , wherein the capacitor bank is coupled to the DC buss.
5. The apparatus as recited in claim 4 , wherein the capacitor bank outputs the stored energy as direct current, and the regenerative variable frequency drive converts the direct current output from the capacitor bank to alternating current.
6. The apparatus as recited in claim 5 , wherein the capacitor bank is electrically connected to the DC buss through a DC interconnection box.
7. The apparatus as recited in claim 1 , wherein the regenerative variable frequency drive is configured to couple to an electrical power grid, such that at least a portion of the energy required to operate the pump jack to produce petroleum hydrocarbons is provided by the electrical power grid.
8. A method comprising the steps of:
electrically connecting a DC capacitor bank to a DC buss of a regenerative variable frequency drive that is configured to provide energy to a pump jack to operate the pump jack, and is further configured to generate energy from vertical reciprocating motion of the pump jack during normal operation of the pump jack,
wherein the step of electrically connecting causes the DC capacitor bank to receive and store energy from the reciprocating motion of the pump jack during normal operation of the pump jack, and output the stored energy to the DC buss of the regenerative variable frequency drive, such that at least a portion of the energy provided to the pump jack to operate the pump jack is provided by the DC capacitor bank.
9. The method as recited in claim 8 , wherein the step of electrically connecting causes the DC capacitor bank to output direct current to the DC buss, and the regenerative variable frequency drive is configured to convert the direct current to alternating current.
10. The method as recited in claim 8 , wherein the step of electrically connecting comprises electrically connecting the DC capacitor bank to the DC buss through a DC interconnection box.