Roll-up screen panel
A screen panel is provided. The screen panel can have a screen frame and a screen mesh positioned over the frame. The screen mesh can be attached to the frame with hooks that can be selectively insertable and removable from the frame. The screen mesh can be attached to a portion of the frame and rolled around itself for shipping, and unrolled and attached to the remainder of the frame for use.
1. A screen panel comprising:
a screen frame comprising an elongate first frame member and an opposed elongate second frame member, the first frame member defining a first locking chamber and a first opening allowing access to the first locking chamber, the second frame member defining a second locking chamber and a second opening allowing access to the second locking chamber;
a screen mesh defining a first end portion and a second end portion opposite the first end portion, the first end portion positioned over the first opening of the first frame member and the second end portion positioned over the second opening of the second frame member, wherein the screen mesh is configurable in a rolled configuration, wherein the screen mesh is rolled between the first end portion and the second end portion, and an unrolled configuration, wherein the screen mesh is unrolled between the first end portion and the second end portion;
a first hook formed separately from the screen frame and the screen mesh and configured to couple the first end portion of the screen mesh to the first frame member, the first hook defining a first curved leg configured to removably engage the first locking chamber, wherein the first end portion of the screen mesh is sandwiched within the first locking chamber between the first hook and the first frame member; and
a second hook formed separately from the screen frame and the screen mesh and configured to couple the second end portion of the screen mesh to the second frame member, the second hook defining a second curved leg configured to removably engage the second locking chamber, wherein the second end portion of the screen mesh is sandwiched within the second locking chamber between the second hook and the second frame member.
2. The screen panel of claim 1 , wherein each of the first hook and second hook defines an elongated spine such that a hook length of the first hook is substantially equal to a frame member length of the first frame member and a hook length of the second hook is substantially equal to a frame member length of the second frame member.
3. The screen panel of claim 1 , wherein the first hook defines a hook length that is less than a frame member length of the first frame member and the second hook defines a hook length that is less than a frame member length of the second frame member.
4. The screen panel of claim 1 , wherein the screen frame further comprises an elongate third frame member and an opposed elongate fourth frame member, wherein a first spline couples the screen mesh to the third frame member in the unrolled configuration, and a second spline couples the screen mesh to the fourth frame member in the unrolled configuration.
5. The screen panel of claim 1 , wherein the first hook further defines a first upper wall configured to cover the first opening and the second hook further defines a second upper wall configured to cover the second opening.
6. The screen panel of claim 1 , wherein the screen mesh is rolled around itself between the first end portion and the second end portion in the rolled configuration.
7. The screen panel of claim 1 , wherein the screen mesh is rolled around a tube between the first end portion and the second end portion in the rolled configuration.
8. The screen panel of claim 1 , further comprising a shipping container, wherein the screen frame, screen mesh, first hook, and second hook are received within the shipping container.
9. The screen panel of claim 1 , wherein:
the screen frame further comprises a third elongate frame member; and
the screen mesh is unattached to the third elongate frame member in the rolled configuration.
10. The screen panel of claim 1 , wherein the screen frame comprises a plurality of elongate frame members, wherein the first frame member comprises a frame wall positioned on a distal end of the first frame member, wherein a central portion extends between a first end and a second end of the frame wall, wherein a hooked tab is formed on the second end such that a hooking element of the hooked tab is spaced from and overlies the central portion of the first frame member, wherein a locking tab is formed on and extends away from the central portion of the first frame member, and wherein the locking tab is spaced from the hooked tab a predetermined distance.
11. The screen panel of claim 10 , wherein the hooked tab, the locking tab, and the central portion of the first frame member cooperate to define the first locking chamber, and wherein the first opening is defined between the hooking element and the locking tab.
12. The screen panel of claim 11 , wherein the first curved leg extends away from a central portion of the upper wall, wherein a hooking member of the first curved leg is spaced from and overlies the upper wall and a gap is defined between a portion of the first curved leg and the upper wall, and wherein the first curved leg is sized and shaped to correspond to the size and shape of the first locking chamber.
13. The screen panel of claim 12 , wherein the first curved leg of the first hook engages the first locking chamber with the hooking element of the hooked tab positioned in the gap defined between the first curved leg and the upper wall.