IP Library Granted Patent US 10,517,482
Granted Patent B2
US 10,517,482 · App. 16/048,054 · Granted Dec 31, 2019

Optical coherence tomography for orthodontic aligners

Inventors: Jun Sato (San Jose, CA); Allen Boronkay (San Jose, CA); Yaser Shanjani (Sunnyvale, CA); Reza Shirazi Aghjari (San Jose, CA); Avi Kopelman (Palo Alto, CA); Andrew Jang (San Mateo, CA); Jihua Cheng (San Jose, CA); Eric Kuo (San Jose, CA); Vladimir Shelbakh (Hayward, CA); Bastien Pesenti (San Jose, CA)
Assignee: Align Technology, Inc.
A61B5/0066A61B5/0088A61B5/4547A61B5/4848A61B5/7257A61B5/7425A61C7/002A61C7/08A61C7/10A61C9/0053A61C13/0004G06T7/0014G06T7/75G06T15/08A61B2576/02G06T2207/30036
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,517,482
App. No.
16/048,054
Granted
Dec 31, 2019
Kind
B2
Abstract

Methods and apparatuses for 3D imaging (including 3D optical coherence tomography imaging) to measure the shape of orthodontic aligners, teeth, and other oral structures simultaneously, in-vivo or in-vitro. These methods and apparatuses may be used to determine contact locations of aligners with teeth and/or teeth with other teeth with very high precision, including determining the size of gaps where they are not in contact. These measurements may be used design, modify or replace an aligner and/or to verify aligner fit. 3D models of the whole aligner and teeth may be generated.

Claims (42)

1. A method of processing a dental aligner, the method comprising:

scanning, using an optical coherence tomography (OCT) scanner, a patient's teeth while a dental aligner is worn on the teeth, wherein scanning comprises scanning both the dental aligner and the patient's teeth together;

generating a three-dimensional (3D) model of the combined dental aligner and patient's teeth;

detecting one or more regions of contact between the aligner and the patient's teeth from the 3D model; and

displaying, storing and/or transmitting the 3D model.

2. The method of claim 1 , wherein scanning comprises scanning a plurality of 3D volumes each comprising a set of voxels corresponding to the aligner and teeth.

3. The method of claim 2 , wherein generating the 3D model comprises stitching the plurality of 3D volumes.

4. The method of claim 3 , wherein generating the 3D model comprises filtering the 3D volume to remove noise prior to stitching the plurality of 3D volumes.

5. The method of claim 2 , further comprising binarization of greyscale 3D volume intensity by identification of local intensity maximums for each Z-section.

6. The method of claim 2 , further comprising parsing the plurality of 3D volumes to isolate an aligner outer surface, an aligner inner surface and a tooth surface.

7. The method of claim 6 , further comprising smoothing each of the aligner outer surface, the aligner inner surface and the tooth surface.

8. The method of claim 6 , further comprising correcting an optical path length of the plurality of 3D volumes after isolating the aligner outer surface, the aligner inner surface and the tooth surface.

9. The method of claim 6 , further comprising displaying, on the 3D model, the detected one or more regions of contact.

10. The method of claim 6 , further comprising estimating forces acting on the patient's teeth by the aligner using the detected one or more regions of contact.

11. The method of claim 1 , wherein scanning comprises scanning in a near-IR wavelength using the OCT scanner.

12. The method of claim 1 , wherein displaying, storing and/or transmitting the 3D model comprises displaying the 3D model in real time.

13. The method of claim 1 , further comprising detecting gaps between the aligner and the patient's teeth from the 3D model.

14. The method of claim 13 , further comprising displaying, on the 3D model, the detected gaps.

15. A system for imaging a dental aligner, the system comprising:

an optical coherence tomography (OCT) scanner;

one or more processors;

memory coupled to the one or more processors, the memory configured to store computer-program instructions, that, when executed by the one or more processors, perform a computer-implemented method comprising:

scanning, using the OCT scanner, a patient's teeth while a dental aligner is worn on the teeth, wherein scanning comprises scanning both the dental aligner and the patient's teeth together;

generating a three-dimensional (3D) model of the combined dental aligner and patient's teeth;

identifying one or more regions of contact between the patient's teeth and the dental aligner from the 3D model of the combined dental aligner and teeth; and

displaying the one or more regions of contact.

16. A method of processing a dental aligner, the method comprising:

scanning, using an optical coherence tomography (OCT) scanner, a patient's teeth while a dental aligner is worn on the teeth, wherein scanning comprises scanning both the dental aligner and the patient's teeth together;

generating a three-dimensional (3D) model of the combined dental aligner and patient's teeth;

identifying regions of contact between the dental aligner and the patient's teeth; and

displaying the regions of contact.

17. The method of claim 16 , wherein displaying comprises interactively displaying, comprising allowing the user to rotate and/or zoom into the view.

18. The method of claim 16 , wherein displaying comprises displaying a 3D model of the patient's teeth with the regions of contact indicated thereon.

19. The method of claim 16 , further comprising modifying an orthodontic treatment plan including the aligner based on the regions of contact.

20. The method of claim 16 , wherein the patient's teeth comprise one or more attachments, and further wherein identifying regions of contact between the dental aligner and the patient's teeth comprises identifying regions of contact between the dental aligner and the one or more attachments.

21. The method of claim 16 , wherein displaying comprises displaying in a user interface accessible to a dental practitioner.

22. A method of processing a dental aligner, the method comprising:

scanning, using penetrative scanning, a patient's teeth while a dental aligner is worn on the teeth, wherein scanning comprises scanning both the dental aligner and the patient's teeth together, wherein scanning comprises scanning a plurality of 3D volumes each comprising a set of voxels corresponding to one or more of the aligner and the patient's teeth;

generating a three-dimensional (3D) model of the combined dental aligner and patient's teeth; and

displaying, storing and/or transmitting the 3D model.

23. The method of claim 22 , wherein the penetrative scanning comprises optical coherence tomography (OCT).

24. The method of claim 22 , wherein the penetrative scanning comprises near-infrared light scanning.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2018
From: SATO, JUN; BORONKAY, ALLEN; SHANJANI, YASER; SHIRAZI AGHJARI, REZA; KOPELMAN, AVI; JANG, ANDREW; CHENG, JIHUA; KUO, ERIC; SHELBAKH, VLADIMIR; PESENTI, BASTIEN
To: ALIGN TECHNOLOGY, INC.
Reel/Frame 047782/0616 →
Continuity (2)
Provisional Application 62537937 · Jul 27, 2017
Related Publication 20190029522A1 · Jan 31, 2019
Cited By (44)
US 1,061,895 US 1,073,069 US 12,205,689 US 12,279,929 US 12,283,016 US 12,285,158 US 12,310,819 US 12,324,650 US 12,329,358 US 12,329,560 US 12,329,597 US 12,335,455 US 12,357,151 US 12,366,742 US 12,370,014 US 12,370,017 US 12,370,025 US 12,383,382 US 12,402,988 US 12,426,994 US 12,426,999 US 12,453,473 US 12,478,459 US 12,481,147 US 12,514,688 US 12,521,213 US 12,527,651 US 12,533,029 US 12,533,215 US 12,535,669 US 12,557,977 US 12,560,796 US 12,569,319 US 12,599,286 US 12,611,096 US 12,645,061 US 12,672,943 US 12,685,620 US 12,688,335 US 12,693,510 US 12,693,512 US 12,693,513 US 12,708,494 US 12,710,688