IP Library Patent Application 16052268
Patent Application
App. No. 16/052,268

FITTING SYSTEM AND METHOD FOR CUSTOMIZABLE FOOTWEAR

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Quick Facts
Patent No.
US None
App. No.
16/052,268
Abstract

Disclosed embodiments relate to a footwear system. The footwear system includes a shoe, a first insole, and a second insole. The first insole is a fitting insole having a first volume. It is positioned within the shoe during a fitting of a potential wearer of the shoe. The fitting insole is removed after the fitting is completed. The second insole has a volume substantially similar to the first volume. The second insole adapted for positioning within the shoe if the first insole demonstrates an appropriate fit. The second insole is self-customizable and further adapted to conform to the imprint of the sole of the potential wearer.

Claims (35)

1 . A kit for providing customizable fit for footwear, comprising:

a first imprint insole system comprising an insole affixed to a cradle;

a second imprint insole system comprising a mold-on-demand insole comprising a first elastomeric layer, a second elastomeric layer, and a plurality of burstable packets disposed between said first and second elastomeric layers; wherein said mold-on-demand insole is affixed to a second cradle; and

instructions for activating the second imprint insole system;

wherein said first imprint insole system is a fitting insole dimensioned to fit within a shoe;

wherein the second imprint insole system is dimensioned substantially similarly to said first insole and is trimmable to accommodate a plurality of shoe shapes; and

wherein said second insole comprises a mold-on-demand layer configured to conform to the shape of a wearer's foot upon the application of pressure.

2 . The kit of claim 1 , wherein said second imprint insole system includes a cutting guide.

3 . The kit of claim 2 , further comprising instructions for trimming said second imprint insole system along the cutting guide.

4 . The kit of claim 1 , further comprising thermoformed plastic packaging of said second insole system.

5 . The kit of claim 1 , wherein said plurality of burstable packets comprises a curable fluid.

6 . The kit of claim 5 , wherein said curable fluid is a silicone resin.

7 . The kit of claim 1 , wherein said instructions for activation comprise:

advising the wearer to insert said first insole system into a shoe;

confirming the fit of the shoe by inserting the foot of the wearer in the shoe having said first insole system;

removing said first insole system and replacing said first insole system with said second insole system;

applying pressure to said second insole to activate said second imprint insole system; and

instructing said wearer to reinsert said foot into the shoe with the second insole system such that the second insole can conform to the shape of said wearer's foot.

8 . The kit of claim 1 , wherein said first cradle is polyurethane foam.

9 . The kit of claim 4 , wherein said packaging further comprises at least one cut-out window.

10 . An item of self-customizing footwear comprising:

an upper;

an insole; and

an outsole;

wherein the insole comprises an upper layer positioned to contact with the bottom of the foot; an elastomeric bottom layer coupled to the outsole; and a middle layer enclosed between the upper layer and the lower layer; said middle layer comprising a plurality of burstable packets; said burstable packets comprising a curable fluid material.

11 . The item of claim 10 , wherein at least some of the burstable packets are configured to burst when pressure is applied to said packets.

12 . The item of claim 11 , wherein upon bursting, the curable fluid is configured to flow within the enclosed middle layer of the insole to conform to and solidify in the shape of a foot.

13 . The item of claim 11 , wherein upon bursting, the curable fluid is configured to flow within the enclosed middle layer of the insole to conform to and solidify in the shape of a foot.

14 . The item of claim 13 , wherein the curable fluid in one of the plurality of compartments is different than the curable fluid in another compartment.

15 . The item of claim 14 , wherein the plurality of compartments are configured to control flow of curable liquid as pressure is applied to various portions of the foot.

16 . The item of claim 15 , wherein said pressure is a weight bearing action by a user of said footwear.

17 . A customizable footbed, comprising:

an elastomeric bottom layer; and

a layer of burstable packets coupled to the bottom layer, wherein at least one of the burstable packets comprises a curable fluid.

18 . The footbed of claim 17 , wherein said curable fluid is a silicone resin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2018
From: NUÑEZ, JONATHAN LUIS; ORTLEY, DAVE; TREMBLAY, NOAH; SOMERS, MARK; ARROCO, AUSTIN
To: DJO CONSUMER, LLC; NANO TERRA, INC.
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