Utilizing wet fracturing sand for hydraulic fracturing operations
A system and a method that utilizes wet proppants when creating fracturing fluid by receiving wet fracturing sand at a surge tank, vibrating the wet fracturing sand located within the surge tank, liquefying the wet fracturing sand within the surge tank based on the vibration, and metering the liquefied wet fracturing sand from the surge tank to a blending tub.
1. A method for creating fracturing fluid, the method comprising:
receiving wet fracturing sand at a surge tank mounted on a transport;
liquefying the wet fracturing sand within the surge tank using at least one vibration component attached to the surge tank, producing a liquefied wet fracturing sand;
receiving, at an auger mounted on the transport, the liquefied wet fracturing sand from the surge tank; and
metering the liquefied wet fracturing sand to a blending tub that produces a fracturing fluid, wherein an amount of the liquefied wet fracturing sand output to the blending tub affects an overall proppant concentration within the fracturing fluid.
2. The method of claim 1 , wherein liquefying the wet fracturing sand within the surge tanks comprises mechanically vibrating the surge tank using the at least one vibration component attached to the surge tank.
3. The method of claim 2 , further comprising dampening vibration forces generated from mechanically vibrating the surge tank.
4. The method of claim 1 , wherein liquefying the wet fracturing sand within the surge tank comprises:
generating sound waves using the at least one vibration component; and
directing the sound waves towards the wet fracturing sand within the surge tank.
5. The method of claim 1 , further comprising outputting liquid onto the wet fracturing sand after receiving the wet fracturing sand at the surge tank.
6. The method of claim 5 , wherein outputting liquid onto the wet fracturing sand comprises spraying liquid using a spray bar affixed to the surge tank.
7. The method of claim 5 , wherein outputting liquid into the wet fracturing sand comprises outputting a liquid to maintain a predetermined amount of the liquid within the surge tank.
8. The method of claim 1 , wherein liquefying the wet fracturing sand within the surge tank comprises mechanically vibrating the wet fracturing sand using a vibration screen prior to the wet fracturing sand entering the surge tank.
9. The method of claim 1 , further comprising mixing the liquefied wet fracturing sand with a fluid to generate the fracturing fluid, wherein the blending tub is mounted on the transport.
10. The method of claim 1 , further comprising synchronizing the surge tank with a sand delivery system to receive the wet fracturing sand at a target rate that is associated with a pump rate for pumping the fracturing fluid into a wellbore.
11. The method of claim 1 , wherein the surge tank is configured to receive wet fracturing sand at a rate greater than 20,000 pounds of sand per minute.
12. A method for creating fracturing fluid, the method comprising:
receiving fracturing sand at a surge tank mounted on a transport, wherein the surge tank is synchronized with a sand delivery system to receive the fracturing sand at a predetermined rate associated with a pump rate for pumping a fracturing fluid into a wellbore;
vibrating the fracturing sand as the fracturing sand enters the surge tank;
receiving, at an auger and after vibrating the fracturing sand, the fracturing sand from the surge tank; and
metering the fracturing sand to a blending tub that produces the fracturing fluid, wherein an amount of the fracturing sand output to the blending tub affects an overall proppant concentration within the fracturing fluid.
13. The method of claim 12 , further comprising outputting liquid onto the fracturing sand after receiving the fracturing sand at the surge tank.
14. The method of claim 12 , further comprising a vibrating screen affixed within the surge tank.