IP Library Granted Patent US 12,401,059
Granted Patent B2
US 12,401,059 · App. 16/057,119 · Granted Aug 26, 2025

Battery systems based on two-additive electrolyte systems including 1,2,6-oxodithiane-2,2,6,6-tetraoxide

Inventors: Jeffery Raymond Dahn (Halifax, CA); Xiaowei Ma (Halifax, CA); Stephen Laurence Glazier (Halifax, CA); Robert Scott Young (New Glasgow, CA)
Assignees: Tesla, Inc.; Panasonic Holdings Corporation
H01M10/0567B60K7/0007B60L50/50H01M10/0525H01M10/0569B60K2007/0061H01M2220/20H01M2300/0037H01M2300/004
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Quick Facts
Patent No.
US 12,401,059
App. No.
16/057,119
Granted
Aug 26, 2025
Kind
B2
Abstract

Improved battery systems with two-additive mixtures including in an electrolyte solvent that is a carbonate solvent, an organic solvent, a non-aqueous solvent, methyl acetate, or a combination of them. The positive electrode of the improved battery systems may be formed from lithium nickel manganese cobalt compounds, and the negative electrode of the improved battery system may be formed from natural or artificial graphite.

Claims (44)

1. A nonaqueous electrolyte for a lithium ion battery consisting essentially of at least one lithium salt, a nonaqueous solvent, and an additive mixture, wherein the additive mixture consists essentially of a first operative additive selected from the group consisting of fluoroethylene carbonate, and a second operative additive that is 1,2,6-oxodithiane-2,2,6,6-tetraoxide having the following formula (I):

wherein the at least one lithium salt comprises LiPF 6 having a concentration of at most about 1.2 M;

wherein a concentration of the first operative additive is 1% and at most 6% by weight;

wherein a concentration of the second operative additive is in a range from 0.25 to 5% by weight;

wherein a concentration of the nonaqueous solvent is greater than 6% by weight; and

wherein the nonaqueous solvent is

EC/EMC/DMC, wherein the ratio of EC to EMC to DMC is 25:5:70.

2. The nonaqueous electrolyte of claim 1 , wherein the concentration of the first operative additive is about 2% by weight.

3. A lithium-ion battery comprising:

a negative electrode;

a positive electrode; and

a nonaqueous electrolyte consisting essentially of a lithium salt, a nonaqueous solvent, and an additive mixture consisting essentially of:

a first operative additive selected from the group consisting of vinylene carbonate, LiPO 2 F 2 , fluoroethylene carbonate and combinations thereof, and

a second operative additive that is 1,2,6-oxodithiane-2,2,6,6-tetraoxide having the following formula (I):

wherein the lithium salt comprises LiPF 6 having a concentration of at most about 1.2 M;

wherein a concentration of the first operative additive is in a range from 0.25 to 6% by weight;

wherein a concentration of the second operative additive is in a range from 0.25 to 5% by weight,

wherein a concentration of the nonaqueous solvent is greater than 6% by weight;

wherein the lithium-ion battery has at least 95% retention of initial capacity after 300 cycles between 3.0 V and 4.3 V at a charging rate of C/3 CCCV at 40° C.; and

wherein the nonaqueous solvent is EC/EMC/DMC, wherein the ratio of EC to EMC to DMC is 25:5:70.

4. The lithium-ion battery of claim 3 , wherein the concentration of the first operative additive is at least 1% by weight, and the concentration of the second operative additive is 1% by weight.

5. The lithium-ion battery of claim 3 , wherein the first operative additive is fluoroethylene carbonate.

6. The lithium-ion battery of claim 3 , wherein the first operative additive is vinylene carbonate.

7. The lithium-ion battery of claim 3 , wherein the first operative additive is LiPO 2 F 2 .

8. The lithium-ion battery of claim 3 , wherein a volume of gas produced within the lithium-ion battery is less than or comparable to a volume of gas produced within a lithium-ion battery comprising the first operative additive and absent of the second operative additive that is 1,2,6-oxodithiane-2,2,6,6-tetraoxide.

9. The lithium-ion battery of claim 3 , wherein the lithium-ion battery has at least 95% retention of initial capacity after 800 cycles between 3.0 V and 4.3 V at a charging rate of C/3 CCCV at 40° C.

10. The lithium-ion battery of claim 3 , wherein the positive electrode comprises a lithium nickel manganese cobalt (NMC) active material.

11. The lithium-ion battery of claim 3 , wherein the negative electrode comprises a graphite active material.

12. The lithium-ion battery of claim 3 , wherein the concentration of the first operative additive is at most about 2% by weight, and the concentration of the second operative additive is at most about 1% by weight.

13. The lithium-ion battery of claim 3 , wherein the volume ratio of EC in the nonaqueous solvent is 30% or less.

14. The lithium-ion battery of claim 3 , wherein the first operative additive is FEC or VC, wherein the concentration of the first operative additive is about 2% by weight and the concentration of the second operative additive is in a range from 1% to 5% by weight.

15. The lithium-ion battery of claim 3 , wherein the first operative additive is LiPO 2 F 2 , wherein the concentration of the first operative additive is about 1% by weight and the concentration of the second operative additive is in a range from 1% to 5% by weight.

16. An electric vehicle with a rechargeable battery comprising:

a drive motor;

gear box;

electronics; and

the lithium-ion battery of claim 3 .

17. The electric vehicle of claim 16 , wherein the concentration of the first operative additive is at least 1% by weight, and a concentration of the second operative additive is at least 1% by weight.

18. The electric vehicle of claim 16 , wherein the first operative additive fluoroethylene carbonate.

19. The electric vehicle of claim 16 , wherein the first operative additive is vinylene carbonate.

20. The electric vehicle of claim 16 , wherein the first operative additive is LiPO 2 F 2 .

21. The electric vehicle of claim 16 , wherein a volume of gas produced within the lithium-ion battery is less than or comparable to a volume of gas produced within a lithium-ion battery comprising the first operative additive and absent of the second operative additive that is 1,2,6-oxodithiane-2,2,6,6-tetraoxide.

22. The electric vehicle of claim 16 , wherein the lithium-ion battery has at least 95% retention of initial capacity after 500 cycles between 3.0 V and 4.3 V at a charging rate of C/3 CCCV at 40° C.

23. The electric vehicle of claim 22 , wherein the lithium-ion battery has at least 95% retention of initial capacity after 800 cycles between 3.0 V and 4.3 V at a charging rate of C/3 CCCV at 40° C.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 5, 2023
From: DAHN, JEFFERY RAYMOND; MA, XIAOWEI; GLAZIER, STEPHEN LAURENCE; YOUNG, ROBERT SCOTT
To: TESLA MOTORS CANADA ULC
Reel/Frame 062288/0550 →
CHANGE OF NAME Recorded May 9, 2022
From: PANASONIC CORPORATION
To: PANASONIC HOLDINGS CORPORATION
Reel/Frame 059911/0962 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2021
From: TESLA, INC.
To: PANASONIC CORPORATION
Reel/Frame 056418/0114 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2021
From: TESLA MOTORS CANADA ULC
To: TESLA, INC.
Reel/Frame 054997/0479 →
Continuity (3)
Provisional Application 62702549 · Jul 24, 2018
Provisional Application 62641957 · Mar 12, 2018
Related Publication 20190280334A1 · Sep 12, 2019
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