IP Library Granted Patent US 10,241,442
Granted Patent B2
US 10,241,442 · App. 16/058,420 · Granted Mar 26, 2019

Process unit

Inventor: Shougo Sato (Seto, JP)
Assignee: Brother Kogyo Kabushiki Kaisha
G03G15/0889G03G21/105G03G21/12
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Quick Facts
Patent No.
US 10,241,442
App. No.
16/058,420
Granted
Mar 26, 2019
Kind
B2
Abstract

A process unit has an image carrying unit having an image carrying member configured to be rotatable about a first axis extending in a first direction, and a developing agent removing member, a developing unit having a developing agent carrying member configured to be rotatable about a second axis parallel to the first axis, and a waste developing agent collecting unit configured to collect the developing agent removed by the removing member from the image carrying member. The waste developing agent collecting unit is arranged on one side in the first direction with respect to the developing unit such that the waste developing agent collecting unit faces the developing unit, and the developing unit is connected to the waste developing agent collecting unit such that the developing unit being movable in a second direction which is perpendicular to the first direction with respect to the waste developing agent collecting unit.

Claims (54)

1. An image forming apparatus configured to form an image on a sheet, comprising:

a casing;

a sheet cassette arranged at a lower side in the casing, the sheet cassette configured to accommodate the sheet;

a process cartridge detachably attached to a central part of the casing, the process cartridge configured to form a toner image on the sheet, the process cartridge comprising:

a drum unit comprising a photoconductive drum rotatably supported at a rear end part of the drum unit, the photoconductive drum being rotatable about an axis extending in an axial direction, the photoconductive drum having a circumferential surface;

a cleaner unit arranged at an upper position with respect to the photoconductive drum, the cleaner unit comprising:

a blade configured to remove waste toner from the circumferential surface of the photoconductive drum; and

a screw configured to transfer waste toner removed from the circumferential surface of the photoconductive drum by the blade in the axial direction of the photoconductive drum;

a charging roller arranged on an upper front position with respect to the photoconductive drum, the charging roller configured to charge the circumferential surface of the photoconductive drum;

a developing unit comprising:

a toner reservoir configured to store toner; and

a developing roller configured to supply toner to the circumferential surface of the photoconductive drum;

a waste toner collecting box configured to collect waste toner; and

a scanner unit configured to emit a laser beam toward the circumferential surface of the photoconductive drum,

wherein the developing unit is movably connected to the waste toner collecting box at a position under a space through which the laser beam emitted from the scanner unit toward the circumferential surface of the photoconductive drum passes.

2. The image forming apparatus according to claim 1 ,

wherein the scanner unit emits the laser beam toward an area on the circumferential surface of the photoconductive drum between the charging roller and the developing roller.

3. The image forming apparatus according to claim 2 ,

wherein the process cartridge further comprises a connector member configured to connect the developing unit to the waste toner collecting box, the connector member comprising:

a pin arranged on the developing unit; and

a groove arranged on the waste toner collecting box.

4. The image forming apparatus according to claim 1 ,

wherein the process cartridge comprises a grip member protruding upward, the grip member having a through hole, and

wherein the laser beam passes through the through hole on the grip member.

5. The image forming apparatus according to claim 1 ,

wherein the process cartridge further comprises a connecting part, the connecting part having a waste toner passage configured to transfer waste toner from the cleaner unit to the waste toner collecting box, and

wherein the waste toner passage is arranged outside of the space through which the laser beam passes.

6. The image forming apparatus according to claim 1 ,

wherein the developing unit is movable with respect to the photoconductive drum between:

a first position where the developing roller comes close to the photoconductive drum for supplying toner onto the circumferential surface of the photoconductive drum, and

a second position where the developing roller moves away from the photoconductive drum.

7. An image forming apparatus for forming an image on a sheet, comprising:

a casing;

a process cartridge detachably attached to the casing, the process cartridge comprising:

a photosensitive drum;

a cleaner configured to remove waste toner from the photosensitive drum;

a developing unit comprising:

a toner box configured to store toner; and

a developing roller configured to supply toner to the photosensitive drum;

a waste toner box configured to store waste toner;

a connector configured to connect the developing unit and the waste toner box movably with respect to each other; and

a waste toner conveyor configured to convey waste toner from the cleaner to the waste toner box; and

a scanner configured to emit laser beam toward the photosensitive drum,

wherein, when the process cartridge is attached to the casing:

the cleaner is arranged on an upper side with respect to the photosensitive drum,

the scanner is arranged on an upper front side with respect to the photosensitive drum,

the cleaner is arranged on an upper side with respect to a space through which the laser beam emitted from the scanner toward the photosensitive drum passes,

the developing unit is arranged on a lower side with respect to the space through which the laser beam passes, and

the waste toner conveyor conveys waste toner from an upper side with respect to the space through which the laser beam passes to the lower side with respect to the space through which the laser beam passes.

8. The image forming apparatus according to claim 7 ,

wherein the process cartridge further comprises a grip member, the grip member having a through hole through which the laser beam emitted from the scanner toward the photosensitive drum passes.

9. The image forming apparatus according to claim 7 ,

wherein the photosensitive drum is rotatable about a drum axis extending in an axial direction, and

wherein the connector is arranged outside of the space, through which the laser beam passes, in the axial direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2018
From: SATO, SHOUGO
To: BROTHER KOGYO KABUSHIKI KAISHA
Reel/Frame 046764/0049 →
Priority Claims (1)
JP 2013-168352 · Aug 13, 2013 · national
Continuity (6)
Continuation 15818055 · Nov 20, 2017
Continuation 15691076 · Aug 30, 2017
Continuation 15075398 · Mar 21, 2016
Continuation 14816371 · Aug 3, 2015
Continuation 14456047 · Aug 11, 2014
Related Publication 20180348670A1 · Dec 6, 2018