IP Library Granted Patent US 10,245,476
Granted Patent B2
US 10,245,476 · App. 16/059,898 · Granted Apr 2, 2019

Golf club face insert

Inventors: Craig E. Abbott (Klamath Falls, OR); Augustin W. Rollinson (Solana Beach, CA); Patrick Dawson (San Diego, CA); Sean Toulon (Vista, CA)
Assignee: Callaway Golf Company
A63B53/04A63B53/007A63B53/0487A63B60/50A63B2053/0408A63B2053/0416A63B2053/0445A63B2209/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,245,476
App. No.
16/059,898
Granted
Apr 2, 2019
Kind
B2
Abstract

A resilient face insert for a golf club head, preferably a putter head, is disclosed herein. In particular, the face insert comprises a plurality of hinge features spaced from a striking surface to ensure consistent ball speed across the striking surface. At least a portion of each hinge feature extends parallel to the striking surface without making contact with the striking surface. In the preferred embodiment, each hinge feature comprises a tab portion that is spaced from the striking surface by a stem portion and that extends parallel to the striking surface. The hinge features may be co-molded with a polymeric backing material having a plurality of parallel grooves in order to further improve performance of the face insert.

Claims (50)

1. A putter comprising:

a body comprising a top portion, a sole portion, a toe side, a heel side, a rear side, and a face side with a recess; and

a face insert comprising a striking plate having a first average thickness and a backing portion having a second average thickness,

wherein the face insert is disposed within the recess so that at least a portion of the striking plate is exposed,

wherein a horizontal y-axis extends in a heel side to toe side direction parallel with the face side, a vertical z-axis extends perpendicular to the y-axis from the sole portion to the top portion, and a horizontal x-axis extends perpendicular to both the y- and z-axes from the face side to the rear side,

wherein the striking plate comprises a base portion, a first set of hinge features, a second set of hinge features, and third set of hinge features,

wherein the first set of hinge features comprises a plurality of first hinge features, each extending towards the sole portion parallel with the z-axis,

wherein the second set of hinge features comprises a plurality of second hinge features, each extending towards the heel side parallel with the y-axis,

wherein the third set of hinge features comprises a plurality of third hinge features, each extending towards the toe side parallel with the y-axis,

wherein each of the hinge features of the first, second, and third pluralities of hinge features comprises a stem portion that extends from the base portion at an angle of no less than 45 degrees and no more than 90 degrees with respect to the base portion, and a tab portion that is spaced from the base portion by the stem portion and extends from the stem portion approximately parallel with the base portion without making contact with the base portion, and

wherein each tab portion is at least partially disposed over a through-hole extending through the striking plate.

2. The putter of claim 1 , wherein the first set of hinge features is disposed between the second and third sets of hinge features.

3. The putter of claim 2 , wherein the second set of hinge features is disposed proximate the heel side, and wherein the third set of hinge features is disposed proximate the toe side.

4. The putter of claim 1 , wherein the backing portion is composed of a polymeric material, and wherein the striking plate is composed of a metal material.

5. The putter of claim 4 , wherein the backing portion is co-molded with the striking plate.

6. The putter of claim 1 , wherein the second average thickness is greater than the first average thickness.

7. The putter of claim 6 , wherein the first average thickness is less than 25% of an overall average thickness of the face insert.

8. The putter of claim 1 , wherein the first set of hinge features is disposed in a middle section of the face insert.

9. A putter comprising:

a body comprising a top portion, a sole portion, a toe side, a heel side, a rear side, and a face side with a recess; and

a face insert comprising a striking plate having a first average thickness and a backing portion having a second average thickness,

wherein the face insert is disposed within the recess so that at least a portion of the striking plate is exposed,

wherein a horizontal y-axis extends in a heel side to toe side direction parallel with the face side, a vertical z-axis extends perpendicular to the y-axis from the sole portion to the top portion, and a horizontal x-axis extends perpendicular to both the y- and z-axes from the face side to the rear side,

wherein the striking plate comprises a base portion, a first set of hinge features disposed at a middle section of the striking plate, a second set of hinge features disposed at a heel side of the striking plate, and third set of hinge features disposed at a toe side of the striking plate,

wherein the first set of hinge features comprises a plurality of first hinge features, each extending towards the sole portion parallel with the z-axis,

wherein the second set of hinge features comprises a plurality of second hinge features, each extending towards the middle section at a first angle of no less than 10° and no more than 75° with respect to the y-axis,

wherein the third set of hinge features comprises a plurality of third hinge features, each extending towards the middle section at a second angle of no less than 10° and no more than 75° with respect to the y-axis,

wherein each of the hinge features of the first, second, and third pluralities of hinge features comprises a stem portion that extends from the base portion at a stem angle of no more than 90 degrees with respect to the base portion, and a tab portion that is spaced from the base portion by the stem portion and extends from the stem portion approximately parallel with the base portion without making contact with the base portion, and

wherein each tab portion is at least partially disposed over a through-hole extending through the striking plate.

10. The putter of claim 9 , wherein each of the first and second angles is approximately 45°.

11. The putter of claim 9 , wherein the stem angle is between 50° and 60°.

12. The putter of claim 9 , wherein the second average thickness is greater than the first average thickness.

13. A putter comprising:

a body comprising a top portion, a sole portion, a toe side, a heel side, a rear side, and a face side with a recess; and

a face insert comprising a striking plate having a first average thickness and a backing portion having a second average thickness,

wherein the face insert is disposed within the recess so that at least a portion of the striking plate is exposed,

wherein a horizontal y-axis extends in a heel side to toe side direction parallel with the face side, a vertical z-axis extends perpendicular to the y-axis from the sole portion to the top portion, and a horizontal x-axis extends perpendicular to both the y- and z-axes from the face side to the rear side,

wherein the striking plate comprises a base portion, a first set of hinge features disposed at a middle section of the striking plate, a second set of hinge features disposed at a heel side of the striking plate, and third set of hinge features disposed at a toe side of the striking plate,

wherein the first set of hinge features comprises a plurality of first hinge features, each extending towards the sole portion parallel with the z-axis,

wherein the second set of hinge features comprises a plurality of second hinge features, each extending away from the middle section at a first angle of no less than 10° and no more than 75° with respect to the y-axis,

wherein the third set of hinge features comprises a plurality of third hinge features, each extending away from the middle section at a second angle of no less than 10° and no more than 75° with respect to the y-axis,

wherein each of the hinge features of the first, second, and third pluralities of hinge features comprises a stem portion that extends from the base portion at a stem angle of no more than 90 degrees with respect to the base portion, and a tab portion that is spaced from the base portion by the stem portion and extends from the stem portion approximately parallel with the base portion without making contact with the base portion, and

wherein each tab portion is at least partially disposed over a through-hole extending through the striking plate.

14. The putter of claim 13 , wherein each of the first and second angles is approximately 45°.

15. The putter of claim 13 , wherein the stem angle is between 50° and 60°.

16. The putter of claim 13 , wherein the second average thickness is greater than the first average thickness.

17. The putter of claim 16 , wherein the first average thickness is less than 25% of an overall average thickness of the face insert.

18. The putter of claim 17 , wherein the polymeric material is urethane, and wherein the backing portion is co-molded with the striking plate.

19. The putter of claim 13 , wherein the backing portion is composed of a polymeric material, and wherein the striking plate is composed of a metal material.

20. The putter of claim 13 , wherein each of the hinge features of the first, second, and third pluralities of hinge features has a minimum thickness of no less than 0.005 inch, and a maximum thickness of no more than 0.025 inch.

Assignments (6)
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2018
From: ABBOTT, CRAIG E.; ROLLINSON, AUGUSTIN W.; DAWSON, PATRICK; TOULON, SEAN
To: CALLAWAY GOLF COMPANY
Reel/Frame 046607/0347 →
Continuity (5)
Continuation 15796431 · Oct 27, 2017
Continuation In Part 15706761 · Sep 18, 2017
Continuation 15189774 · Jun 22, 2016
Provisional Application 62247589 · Oct 28, 2015
Related Publication 20180345089A1 · Dec 6, 2018
Cited By (3)
US 1,120,167 US 1,120,168 US 12,403,362