IP Library Granted Patent US 10,749,176
Granted Patent B2
US 10,749,176 · App. 16/063,566 · Granted Aug 18, 2020

Cathode active material used for lithium ion secondary battery, method for producing same, and lithium ion secondary battery

Inventors: Akira Gunji (Tokyo, JP); Xiaoliang Feng (Tokyo, JP); Hisato Tokoro (Tokyo, JP); Takashi Nakabayashi (Tokyo, JP); Shuichi Takano (Tokyo, JP); Tatsuya Tooyama (Tokyo, JP)
Assignee: HITACHI METALS, LTD.
H01M4/525C01G53/00C01G53/50H01M2/04H01M2/16H01M4/04H01M4/366H01M4/505H01M4/583H01M4/623C01P2002/72C01P2002/76C01P2002/88C01P2004/50C01P2004/61C01P2004/62H01M4/587H01M10/0525H01M2004/027H01M2004/028
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Quick Facts
Patent No.
US 10,749,176
App. No.
16/063,566
Filed
Jun 18, 2018
Granted
Aug 18, 2020
Kind
B2
Art Unit
1727
USPC
429/209
Abstract

Provided are a cathode active material used for a lithium ion secondary battery having a high discharge capacity, and a small increase in internal resistance caused following charge/discharge cycles; a method for producing the same; and a lithium ion secondary battery. The cathode active material has a layered structure assigned to a space group of R-3m represented by the formula: Li 1+a M1O 2+α (where M1 represents metal elements other than Li containing at least Ni, −0.05≤a≤0.15, −0.1≤α≤0.1). A content of Ni is 70 atom % or more, and a generating amount of oxygen gas in the range from 200° C. to 450° C. is 30 mass ppm or less. The method comprises the steps of grinding and mixing a lithium raw material, and firing the resultant mixture in the range of 650° C. or more and 900° C. or less.

Claims (16)

1. A cathode active material used for a lithium ion secondary battery having a layered structure assigned to a space group of R-3m, wherein

the cathode active material is represented by the following composition formula:

Li 1+a Ni b Mn c Co d M2 e O 2+α

(where M2 represents metal elements other than Li, Ni, Mn, and Co; −0.05≤a≤0.15, 0.7≤b≤1.0, 0<c<0.3, 0 <d<0.3, 0≤e<0.1, b+c+d+e=1, −0.1≤α≤0.1);

a generating amount of oxygen gas in the temperature range from 200° C. to 450° C. is 30 mass ppm or less and a generating amount of water in the temperature range from 150° C. to 450° C. is 200 mass ppm or less, when measured by temperature programmed desorption-mass spectrometry (TPD-MS).

2. The cathode active material used for a lithium ion secondary battery according to claim 1 , wherein

M2 in the formula represents Al or Ti.

3. A method for producing the cathode active material used for a lithium ion secondary battery according to claim 1 , the method comprising the steps of:

grinding and mixing a lithium raw material including a lithium compound containing lithium as a component and including lithium carbonate, and a metal raw material including a nickel compound containing nickel as a component, so that an average particle diameter of the resultant raw materials is set to 0.3 μm or less;

calcinating a powder thus obtained in the grinding and mixing step in the range of 400° C. or more and 720° C. or less for 2 hours or more and 50 hours or less; and

firing a powder thus obtained in the calcinating step in the range of 650° C. or more and 900° C. or less for 2 hours or more and 50 hours or less.

4. The method for producing the cathode active material used for a lithium ion secondary battery according to claim 3 , wherein after the powder is granulated by a spray-dry method, the granulated powder is calcinated or fired.

5. A lithium ion secondary battery comprising a cathode configured to include the cathode active material used for a lithium ion secondary battery according to claim 1 .

6. The method for producing the cathode active material used for a lithium ion secondary battery according to claim 3 , wherein M2 in the formula represents Al or Ti.

7. The method for producing the cathode active material used for a lithium ion secondary battery according to claim 6 , wherein after the powder is granulated by a spray-dry method, the granulated powder is calcinated or fired.

8. A lithium ion secondary battery comprising a cathode configured to include the cathode active material used for a lithium ion secondary battery according to claim 2 .

Assignments (2)
CHANGE OF NAME Recorded Dec 27, 2023
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 066130/0563 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 3, 2018
From: GUNJI, AKIRA; FENG, XIAOLIANG; TOKORO, HISATO; NAKABAYASHI, TAKASHI; TAKANO, SHUICHI; TOOYAMA, TATSUYA
To: HITACHI METALS, LTD.
Reel/Frame 046259/0921 →