Straightening system and straightening method
A straightening system is provided to perform straightening in conformity with a shape pattern of a the material. The straightening system includes a cooling device configured to spray a cooling fluid in a predetermined pattern with respect to a plurality of regions of the material, divided in a width direction, to cool the material that is heated in a heating furnace and then passes through a rolling mill. The straightening system also includes a straightening device configured to straighten the material passed through the cooling device. The straightening system further includes a flatness measuring system configured to measure flatness of the material passed through the cooling device and a controller configured to receive data of the flatness of the material from the flatness measuring system and to control the cooling device in response to the data to enhance the flatness of the material.
1. A straightening system comprising:
a cooling device configured to spray a cooling fluid in a predetermined pattern with respect to a plurality of regions of a material, divided in a width direction, to cool the material that is heated in a heating furnace and then passes through a rolling mill;
a straightening device configured to straighten the material passed through the cooling device;
a flatness measuring system configured to measure flatness of the material passed through the cooling device;
a controller configured to receive data of the flatness of the material from the flatness measuring system, to recognize a shape pattern of the material through the data received from the flatness measuring system, and to control the cooling device in response to the shape pattern to enhance the flatness of the material; and
a position detection sensor configured to recognize positions of a fore-end portion and a tail-end portion of the material,
wherein the controller controls at least one of a straightening roll interval and straightening speed of the straightening device depending on the shape pattern of the material, and
wherein the controller receives data from the position detection sensor, and when it is detected that the fore-end portion of the material is positioned in the straightening device and the tail-end portion of the material is positioned in the cooling device, the controller controls the straightening device in such a way that straightening speed of the straightening device is the same as the cooling speed of the cooling device.
2. The straightening system of claim 1 , wherein the controller stores data for controlling the cooling device based on a plurality of the shape patterns, and matches the recognized shape pattern of the material and a stored shape pattern included in the data to control the cooling device.
3. The straightening system of claim 2 , wherein the controller controls the cooling device to adjust a flow rate of the cooling fluid sprayed in the width direction of the material, depending on the shape pattern of the material.
4. The straightening system of claim 3 , wherein the cooling device includes:
a base frame connected to an external cooling fluid supplying line; and
a nozzle assembly disposed on the base frame and configured to spray the cooling fluid in the predetermined pattern with respect to the plurality of divided regions, in the width direction of the material,
wherein the nozzle assembly is configured with nozzles arranged in a plurality of rows and columns, a predetermined number of nozzles form a group and are divided into a plurality of group nozzles, and the group nozzles are closed and open to spray the cooling fluid to a predetermined region.
5. The straightening system of claim 1 , wherein the controller stores data for controlling the straightening device based on a plurality of the shape patterns, and matches the recognized shape pattern of the material and a stored shape pattern included in the data to control the straightening device.
6. The straightening system of claim 5 , wherein the controller receives data from the flatness measuring system at a predetermined time interval.
7. The straightening system of claim 1 , further comprising a shape adjusting device disposed in an upstream region of the cooling device and configured to spray the cooling fluid to the material to induce shape modification of the material.
8. The straightening system of claim 7 , wherein the controller stores data for controlling the shape adjusting device based on the shape pattern, and matches the recognized shape pattern of the material and a stored shape pattern included in the data to control the shape adjusting device.
9. The straightening system of claim 8 , wherein the shape adjusting device sprays the cooling fluid in the width direction of the material and adjusts a flow rate of the sprayed cooling fluid to induce shape modification of the material.
10. The straightening system of claim 9 , wherein the shape adjusting device includes:
an upper shape adjuster disposed in an upper portion of the material and configured to spray the cooling fluid to an upper surface of the material; and
a lower shape adjuster disposed in a lower portion of the material and configured to spray the cooling fluid to a lower surface of the material.
11. The straightening system of claim 10 , wherein the controller operates at least one of the upper shape adjuster and the lower shape adjuster depending on the shape pattern of the material and performs control to spray the cooling fluid to at least one of the upper and lower surfaces of the material.
12. The straightening system of claim 11 , wherein the controller sets the flow rate of the cooling fluid to be sprayed onto the upper and lower surfaces of the material depending on the shape pattern of the material and controls the flow rate of the sprayed cooling fluid of the upper and lower shape adjusters.
13. A straightening system comprising;
a cooling device configured to spray a cooling fluid in a predetermined pattern with respect to a plurality of regions of a material, divided in a width direction, to cool the material that is heated in a heating furnace and then passes through a rolling mill;
a straightening device configured to straighten the material passed through the cooling device;
a flatness measuring system configured to measure flatness of the material passed through the cooling device;
a controller configured to receive data of the flatness of the material from the flatness measuring system, to recognize a shape pattern of the material through the data received from the flatness measuring system, and to control the cooling device in response to the shape pattern to enhance the flatness of the material; and
a position detection sensor configured to recognize positions of a fore-end portion and a tail-end portion of the material,
wherein the controller controls at least one of a straightening roll interval and straightening speed of the straightening device depending on the shape pattern of the material, and
wherein the controller receives data from the position detection sensor, and when it is detected that the fore-end portion of the material is positioned in the straightening device and the tail-end portion of the material is separated from the cooling device, the controller controls the straightening speed of the straightening device depending on the shape pattern of the material.