IP Library Granted Patent US 10,916,770
Granted Patent B2
US 10,916,770 · App. 16/066,322 · Granted Feb 9, 2021

Silicon based materials for and methods of making and using same

Inventors: Mark N. Obrovac (Nova Scotia, CA); Leyi Zhao (Nova Scotia, CA); Vincent J. L. Chevrier (St. Paul, MN)
Assignee: Johnson Matthey Public Limited Company
H01M4/386H01M4/134H01M4/38H01M4/405H01M4/622H01M4/625H01M10/058H01M10/0525B82Y30/00H01M2004/021H01M2004/027
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Quick Facts
Patent No.
US 10,916,770
App. No.
16/066,322
Granted
Feb 9, 2021
Kind
B2
Abstract

An electrochemically active material includes silicon and a transition metal. At least 50 mole % of the transition metal is present in its elemental state, based on the total number of moles of transition metal elements present in the electrochemically active material. An electrochemically active material includes silicon and carbon. At least 50 mole % of the carbon is present in its elemental state, based on the total number of moles of carbon present in the electrochemically active material.

Claims (33)

1. An electrochemically active material comprising:

(i) elemental silicon; and

(ii) a transition metal selected from Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Y, Zr, Nb, Mo, Ta, and W;

wherein at least 50 mole % of the transition metal is present in its elemental state, based on the total number of moles of transition metal elements present in the electrochemically active material.

2. The electrochemically active material according to claim 1 , further comprising carbon, wherein at least 50 mole % of the carbon is present in its elemental state, based on the total number of moles of carbon present in the electrochemically active material.

3. The electrochemically active material according to claim 1 , wherein the electrochemically active material does not comprise carbon.

4. The electrochemically active material according to claim 1 , wherein the one or more transition metal elements comprise iron.

5. The electrochemically active material according to claim 1 , wherein any electrochemically active or electrochemically inactive phases present in the electrochemically active material are be distributed substantially homogeneously throughout the electrochemically active material.

6. The electrochemically active material according to claim 1 , wherein the Scherrer grain size of each phase of the electrochemically active material is 50 nanometers or less.

7. The electrochemically active material according to claim 1 , wherein the electrochemically active material comprises a silicon alloy material.

8. An electrode composition comprising:

the electrochemically active material according to claim 1 ; and

a binder.

9. An electrode composition according to claim 8 , further comprising graphite.

10. A negative electrode comprising:

the electrode composition according to claim 1 ; and

a current collector.

11. An electrochemical cell comprising:

the negative electrode of claim 10 ;

a positive electrode comprising a positive electrode composition comprising lithium; and

an electrolyte comprising lithium.

12. An electronic device comprising the electrochemical cell according to claim 11 .

13. A method of making an electrochemical cell, the method comprising:

providing a positive electrode comprising a positive electrode composition comprising lithium;

providing a negative electrode according to claim 10 ;

providing an electrolyte comprising lithium; and

incorporating the positive electrode, negative electrode, and the electrolyte into an electrochemical cell.

14. A method of making an electrochemically active material according to claim 1 , the method comprising:

with a lithium-silicon alloy and one or more transition metal elements selected from Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Y, Zr, Nb, Mo, Ta, and W, forming a lithium-containing alloy; and

removing lithium from the lithium-containing alloy so as to give rise to an electrochemically active material according to claim 1 .

15. The method according to claim 14 , wherein removing the lithium from the lithium-containing alloy comprises exposing the lithium-containing alloy to an alcohol.

16. The method according to claim 14 , wherein the lithium-containing alloy is formed from (i) the lithium-silicon alloy, (ii) the one or more transition metal elements selected from Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Y, Zr, Nb, Mo, Ta, and W, and (iii) carbon, and wherein the electrochemically active material further comprises carbon, with at least 50 mole % of the carbon being present in its elemental state, based on the total number of moles of carbon present in the electrochemically active material.

17. The method according to claim 16 , wherein removing the lithium from the lithium-containing alloy comprises exposing the lithium-containing alloy to an alcohol.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2023
From: GELION TECHNOLOGIES PTY LTD
To: SICONA BATTERY TECHNOLOGIES PTY LTD
Reel/Frame 065735/0578 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2023
From: JOHNSON MATTHEY PLC
To: GELION TECHNOLOGIES PTY LTD
Reel/Frame 064364/0858 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2020
From: 3M INNOVATIVE PROPERTIES COMPANY; 3M COMPANY
To: JOHNSON MATTHEY PUBLIC COMPANY LIMITED
Reel/Frame 051524/0275 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2018
From: OBROVAC, MARK N.; ZHAO, LEYI; CHEVRIER, VINCENT J.L.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 046210/0168 →