Electric machine with helical cooling channels
An electric machine for a drivetrain of a motor vehicle may comprise: a rotor with a rotor laminated core; a stator with winding heads on opposite end faces; and a housing with a a cooling liquid reservoir. The rotor core comprises multiple stacked laminations each with an aperture connecting the end faces to one another. The apertures of adjacent laminations are offset in a circumferential direction so: a first helical cooling channel connects an inner region of the core to a first end face; a second helical cooling channel connects the inner region of the core to a second end face; and the first cooling channel and the second cooling channel are oriented oppositely with respect to one another and are connected via a passage within the rotor laminated core to a feed line conducting the cooling liquid within the rotor shaft.
1. An electric machine comprising:
a rotor mounted on a rotor shaft having a rotor laminated core;
a stator with stator winding heads arranged on opposite end faces of the stator; and
a housing with a reservoir for a cooling liquid;
wherein the rotor laminated core comprises multiple laminations stacked in a stacking direction;
each of the multiple laminations has an aperture connecting end faces of the respective lamination to one another;
the apertures of respective laminations offset in the stacking direction are arranged offset with respect to one another in a circumferential direction of the multiple laminations such that: a first helical cooling channel is formed which runs through the rotor laminated core and connects an inner region of the rotor laminated core to a first end face of the rotor laminated core;
a second helical cooling channel is formed which runs through the rotor laminated core and connects the inner region of the rotor laminated core to a second end face situated opposite the first end face; and
the first helical cooling channel and the second helical cooling channel are oriented oppositely with respect to one another and are connected via a passage within the rotor laminated core to a feed line conducting the cooling liquid within the rotor shaft.
2. The electric machine as claimed in claim 1 , wherein the feed line comprises a bore running axially within the rotor shaft and connecting an inner region of the rotor shaft to an end face of the rotor shaft; and
further comprising a connecting line running within the rotor shaft connects the bore to the passage.
3. The electric machine as claimed in claim 1 , further comprising multiple first helical cooling channels and second helical cooling channels connected to the feed line within the rotor shaft via multiple radially running passages distributed uniformly along a perimeter of the rotor laminated core.
4. The electric machine as claimed in claim 1 , wherein the rotor comprises guide means for guiding the cooling liquid from the rotor to the stator winding heads.
5. The electric machine as claimed in claim 4 , wherein the guide means comprise at least one of a centrifuging disk and multiple vanes or blades.
6. The electric machine as claimed in claim 4 , further comprising: an asynchronous machine with short-circuiting rings arranged on the end faces of the rotor; and
blades disposed on the short-circuiting rings for guiding the cooling liquid from the rotor to the stator winding heads.
7. The electric machine as claimed in claim 6 , wherein the blades are backwardly curved.
8. The electric machine as claimed in claim 1 , wherein the housing comprises guide means for guiding the cooling liquid from the rotor to the stator winding heads.
9. The electric machine as claimed in claim 1 , wherein the cooling liquid is not electrically conductive.
10. The electric machine as claimed in claim 1 , further comprising a recirculation cooling circuit with a pump and a heat exchanger for cooling the electrically insulating cooling liquid.
11. The electric machine as claimed in claim 1 , further comprising further cooling channels for cooling the electrically insulating cooling liquid arranged in a wall of the housing.