Modular configurable wellsite surface equipment
A fluid manifold segment operable for detachably coupling with another instance of the fluid manifold segment to form a fluid manifold assembly. The fluid manifold segment may include a plurality of pressure exchangers each having a clean fluid inlet a clean fluid outlet, a dirty fluid inlet, and a dirty fluid outlet. The fluid manifold segment may further include a first fluid conduit having opposing end ports and intermediate ports, a second fluid conduit having opposing end ports and intermediate ports each fluidly connected with the clean fluid outlet of a corresponding pressure exchanger, a third fluid conduit having opposing end ports and intermediate ports each fluidly connected with the dirty fluid inlet of a corresponding pressure exchanger, and a fourth fluid conduit having opposing end ports and intermediate ports each fluidly connected with the dirty fluid outlet of a corresponding pressure exchanger.
1. An apparatus comprising:
a manifold assembly comprising:
a plurality of pressure exchangers each comprising a clean fluid inlet, a clean fluid outlet, a dirty fluid inlet, and a dirty fluid outlet;
a first clean fluid conduit comprising an inlet and a plurality of outlets;
a second clean fluid conduit comprising:
a plurality of inlets each in detachable fluid connection with the clean fluid outlet of a corresponding one of the pressure exchangers; and
an outlet;
a first dirty fluid conduit comprising:
an inlet; and
a plurality of outlets each in detachable fluid connection with the dirty fluid inlet of a corresponding one of the pressure exchangers; and
a second dirty fluid conduit comprising:
a plurality of inlets each in detachable fluid connection with the dirty fluid outlet of a corresponding one of the pressure exchangers; and
an outlet and
a plurality of manifold segments mounted on a mobile trailer, and wherein each of ones of the manifold segments comprises:
at least one of the pressure exchangers;
a segment of the first clean fluid conduit
a segment of the second clean fluid conduit fluidly connected with the clean fluid outlet of the at least one of the pressure exchangers;
a segment of the first dirty fluid conduit fluidly connected with the dirty fluid inlet of the at least one of the pressure exchangers; and
a segment of the second dirty fluid conduit fluidly connected with the dirty fluid outlet of the at least one of the pressure exchangers.
2. The apparatus of claim 1 wherein each pressure exchanger comprises a rotor, wherein at least one chamber extends through the rotor, and wherein each pressure exchanger is operable to:
receive dirty fluid at a first pressure into the at least one chamber via the dirty fluid inlet;
receive clean fluid at a second pressure into the at least one chamber via the clean fluid inlet to pressurize the dirty fluid to a third pressure, wherein the second and third pressures are substantially greater than the first pressure;
discharge the dirty fluid at the third pressure from the at least one chamber via the dirty fluid outlet; and
discharge the clean fluid at a fourth pressure from the at least one chamber via the clean fluid outlet.
3. The apparatus of claim 1 further comprising a plurality of high-pressure pumps and a source of clean fluid, wherein:
each outlet of the first clean fluid conduit is in detachable fluid connection with a fluid inlet of a corresponding one of the high-pressure pumps; and
the inlet of the first clean fluid conduit is in detachable fluid connection with the source of clean fluid.
4. The apparatus of claim 3 wherein each clean fluid inlet of the pressure exchangers is in detachable fluid connection with a fluid outlet of a corresponding one of the high-pressure pumps.
5. The apparatus of claim 1 further comprising a plurality of high-pressure pumps, wherein each outlet of the first clean fluid conduit is fluidly connected with the clean fluid inlet of a corresponding pressure exchanger, and wherein the first clean fluid conduit is operable to receive pressurized clean fluid from the high-pressure pumps via the inlet of the first clean fluid conduit.
6. The apparatus of claim 1 further comprising a mixer operable to produce a dirty fluid, wherein the outlet of the second clean fluid conduit is in detachable fluid connection with an inlet of the mixer.
7. The apparatus of claim 1 wherein the outlet of the second dirty fluid conduit is in detachable fluid connection with a wellbore.
8. The apparatus of claim 1 wherein the manifold assembly comprises a plurality of manifold segments mounted on a mobile trailer, and wherein each of ones of the manifold segments comprises the first clean fluid conduit, the second clean fluid conduit, the first dirty fluid conduit, the second dirty fluid conduit, and at least one of the pressure exchangers.
9. The apparatus of claim 1 wherein:
the segments of the first clean fluid conduit of the ones of the manifold segments are detachably coupled to collectively form the first clean fluid conduit;
the segments of the second clean fluid conduit of the ones of the manifold segments are detachably coupled to collectively form the second clean fluid conduit;
the segments of the first dirty fluid conduit of the ones of the manifold segments are detachably coupled to collectively form the first dirty fluid conduit; and
the segments of the second dirty fluid conduit of the ones of the manifold segments are detachably coupled to collectively form the second dirty fluid conduit.
10. The apparatus of claim 1 wherein each of the ones of the manifold segments comprises a valve fluidly connected to one or more of the clean fluid inlet, the clean fluid outlet, the dirty fluid inlet, and the dirty fluid outlet of the at least one of the pressure exchangers.