IP Library Granted Patent US 10,648,147
Granted Patent B2
US 10,648,147 · App. 16/073,952 · Granted May 12, 2020

Multi-oriented segmental wall blocks, soil reinforcing system, and methods

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Quick Facts
Patent No.
US 10,648,147
App. No.
16/073,952
Granted
May 12, 2020
Kind
B2
Abstract

Multi-oriented segmental wall blocks, soil reinforcing system, and methods related thereto are disclosed. The wall block may be a concrete masonry block used for constructing retaining walls. The wall block may include a front face; a rear cavity opposing the front 5 face and formed by an inner rear face, an outer rear face on three sides of the inner rear face and spaced apart therefrom, and a shelf defined therein by the inner rear face and the outer rear face; a troughed top face residing between the front face and the outer rear face; a flat bottom face opposing the troughed top face; a first side face residing between the front face and the outer rear face, and between the troughed top face and the flat bottom face; a second side face opposing the first side face; a trough running along the length of the troughed top face.

Claims (50)

1. A segmental wall block comprising:

(a) a front face;

(b) a rear cavity opposing the front face and formed by an inner rear face, an outer rear face on three sides of the inner rear face and spaced apart therefrom, and a shelf defined therein by the inner rear face and the outer rear face;

(c) a troughed top face residing between the front face and the outer rear face;

(d) a flat bottom face opposing the troughed top face;

(e) a first side face residing between the front face and the outer rear face, and between the troughed top face and the flat bottom face;

(f) a second side face opposing the first side face;

(g) a trough running along a length of the troughed top face and along a length of the first side face;

(h) a first groove disposed within the trough and running along the length of the troughed top face and along the length of the first side face; and

(i) a second groove running along a length of the second side face.

2. The segmental wall block of claim 1 , wherein the front face of the segmental wall block comprises an aesthetic feature disposed thereon.

3. The segmental wall block of claim 1 , wherein the front face of the segmental wall block comprises one or more grooves or line features disposed thereon to create the appearance of the block face being comprised of multiple pieces.

4. The segmental wall block of claim 1 , wherein the troughed top face of the segmental wall block comprises one or more score lines to facilitate splitting or cutting of the wall block.

5. The segmental wall block of claim 1 , wherein the troughed top face of the segmental wall block comprises one or more imprints disposed thereon to assist in orienting of the block in use.

6. The segmental wall block of claim 1 further comprising at least one hollow open core extending from the troughed top face through to the flat bottom face.

7. The segmental wall block of claim 1 further comprising mechanical connectors.

8. The segmental wall block of claim 7 , wherein a first mechanical connector is disposed within the first groove.

9. The segmental wall block of claim 8 , wherein a second mechanical connector is disposed within the second groove.

10. The segmental wall block of claim 1 , wherein the first groove comprises a first width and the second groove comprises a second width, the first width and second width are both measured from the front face to the outer rear face and are distinct.

11. The segmental wall block of claim 10 , wherein the first width is less than the second width.

12. The segmental wall block of claim 10 further comprising a mechanical connector, the mechanical connector comprising a cross bar member and further comprising a first member comprising at least one serrated leg member extending from the cross bar member, and a second member comprising a peg member extending in an opposing direction from the cross bar member.

13. The segmental wall block of claim 12 wherein the first member of the mechanical connector is securable within the first groove and the second member of the mechanical connector is securable within the second groove.

14. A soil reinforcing system comprising:

(a) a plurality of segmental wall blocks, each block comprising a front face; a rear cavity opposing the front face and formed by an inner rear face, an outer rear face on three sides of the inner rear face and spaced apart therefrom, and a shelf defined therein by the inner rear face and the outer rear face; a troughed top face residing between the front face and the outer rear face; a flat bottom face opposing the troughed top face; a first side face residing between the front face and the outer rear face, and between the troughed top face and the flat bottom face; a second side face opposing the first side face; a trough running along a length of the troughed top face and along a length of the first side face; a first groove disposed within the trough and running along the length of the troughed top face and along the length of the first side face; and a second groove running along a length of the second side face; and

(b) a plurality of connectors that secure the plurality of segmental wall blocks together, each connector secured within the first groove or the second groove of each of the segmental wall blocks.

15. The system of claim 14 further comprising a soil reinforcing element for reinforcement of the wall blocks in a soil mass.

16. The system of claim 15 , wherein the soil reinforcing element is a geogrid.

17. The system of claim 15 , wherein the plurality of connectors further secure the soil reinforcing element to at least one of the plurality of segmental wall blocks.

18. The system of claim 14 , wherein the front face of each of the segmental wall blocks comprises a height and a length, the height being a distance less than the length.

19. The system of claim 18 , wherein the plurality of segmental wall blocks of the soil reinforcing system are arranged in a standard running configuration.

20. The system of claim 18 , wherein the plurality of segmental wall blocks of the soil reinforcing system are arranged in a pilaster configuration.

21. The system of claim 18 , wherein a configuration of the plurality of segmental wall blocks of the soil reinforcing system includes vertically oriented blocks.

22. The system of claim 21 , wherein the configuration includes vertically oriented blocks in combination with horizontally oriented blocks.

23. The system of claim 14 , wherein the first groove comprises a first width and the second groove comprises a second width, the first width and second width are both measured from the front face to the outer rear face and are distinct.

24. The system of claim 23 , wherein the plurality of connectors each comprise a cross bar member and further comprising a first member comprising at least one serrated leg member extending from the cross bar member, and a second member comprising a peg member extending in an opposing direction from the cross bar member.

25. The system of claim 24 , wherein the first member of the plurality of connectors is securable within the first groove and the second member of the plurality of connectors is securable within the second groove.

26. A method of reinforcing soil comprising the steps of:

(a) providing a plurality of segmental wall blocks, each block comprising a front face; a rear cavity opposing the front face and formed by an inner rear face, an outer rear face on three sides of the inner rear face and spaced apart therefrom, and a shelf defined therein by the inner rear face and the outer rear face; a troughed top face residing between the front face and the outer rear face; a flat bottom face opposing the troughed top face; a first side face residing between the front face and the outer rear face, and between the troughed top face and the flat bottom face; a second side face opposing the first side face; a trough running along a length of the troughed top face and along the length of a first side face; a first groove disposed within the trough and running along the length of the troughed top face and along the length of the first side face; and a second groove running along a length of the second side face;

(b) orienting a first wall block of the plurality of wall blocks in a desired orientation;

(c) providing a connector having a first member and a second member;

(d) engaging the first member of the connector in the first groove of the first wall block;

(e) orienting a second wall block of the plurality of wall blocks in a desired orientation adjacent to the first wall block; and

(f) engaging the second member of the connector in the second groove of the second wall block.

27. The method of claim 26 , further comprising the steps of:

(a) providing a plurality of connectors each having a first member and a second member;

(b) engaging the first member of multiple connectors of the plurality of connectors in the first groove of the first wall block; and

(c) engaging the second member of multiple connectors of the plurality of connectors in the second groove of the second wall block.

28. The method of claim 27 , further comprising the steps of:

(a) providing a soil reinforcing element for reinforcement of the wall blocks in a soil mass; and

(b) connecting the soil reinforcing element with the plurality of wall blocks through use of the plurality of connectors wherein the second member of the connector engages in the second groove of the second wall blocks.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Apr 26, 2022
From: WHITEHORSE CAPITAL MANAGEMENT, LLC
To: TENSAR CORPORATION, LLC; TENSAR CORPORATION; TENSAR INTERNATIONAL CORPORATION; GEOPIER FOUNDATION COMPANY, INC.; GEOTECHNICAL REINFORCEMENT COMPANY, INC.; TENSAR TECHNOLOGIES LIMITED
Reel/Frame 059804/0298 →
RELEASE OF SECURITY INTEREST Recorded Apr 26, 2022
From: ALTER DOMUS (US) LLC
To: TENSAR CORPORATION, LLC; TENSAR CORPORATION; TENSAR INTERNATIONAL CORPORATION; GEOPIER FOUNDATION COMPANY, INC.; GEOTECHNICAL REINFORCEMENT COMPANY, INC.; TENSAR TECHNOLOGIES LIMITED
Reel/Frame 059804/0380 →
PATENT SECURITY AGREEMENT (SECOND LIEN) Recorded Nov 23, 2020
From: GEOPIER FOUNDATION COMPANY, INC.; GEOTECHNICAL REINFORCEMENT COMPANY INC.; TENSAR CORPORATION, LLC; TENSAR INTERNATIONAL CORPORATION; TENSAR CORPORATION
To: ALTER DOMUS (US) LLC, AS COLLATERAL AGENT
Reel/Frame 054504/0843 →
SECURITY INTEREST Recorded Nov 20, 2020
From: TENSAR INTERNATIONAL CORPORATION
To: WHITEHORSE CAPITAL MANAGEMENT, LLC, AS COLLATERAL AGENT
Reel/Frame 054427/0855 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2018
From: LUPTAK, STEPHEN A; SMITH, AARON D; PERALTA, ANDRES F; LIEW, WILLIE
To: TENSAR INTERNATIONAL CORPORATION
Reel/Frame 046714/0602 →