IP Library Granted Patent US 10,815,169
Granted Patent B2
US 10,815,169 · App. 16/074,844 · Granted Oct 27, 2020

Conversion of mixed methane/ethane streams

Inventors: Ronald Jan Schoonebeek (Amsterdam, NL); Alouisius Nicolaas Renée Bos (Amsterdam, NL); Guus Van Rossum (Amsterdam, NL); Michael Johannes Franciscus Maria Verhaak (Amsterdam, NL)
Assignee: Shell Oil Company
C07C5/48B01J23/002B01J23/688B01J27/0576B01J37/06C07D301/10C10G50/00C10L3/101B01J37/0236B01J37/03B01J2523/00C10G2300/1081Y02P20/52
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Quick Facts
Patent No.
US 10,815,169
App. No.
16/074,844
Granted
Oct 27, 2020
Kind
B2
Abstract

The invention relates to a process for conversion of a stream comprising methane and ethane, comprising converting ethane from a stream comprising methane and ethane, in which stream the volume ratio of methane to ethane is of from 0.005:1 to 100:1, to a product having a vapor pressure at 0° C. lower than 1 atmosphere, resulting in a stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere; separating the product having a vapor pressure at 0° C. lower than 1 atmosphere from the stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere, resulting in a stream comprising methane; and chemically converting methane from the stream comprising methane, or feeding methane from the stream comprising methane to a network that provides methane as energy source, or liquefying methane from the stream comprising methane.

Claims (30)

1. A process for conversion of a stream comprising methane and ethane, comprising

converting ethane from a stream comprising methane and ethane, in which stream the volume ratio of methane to ethane is of from 0.005:1 to 100:1 to a product having a vapor pressure at 0° C. lower than 1 atmosphere, resulting in a stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere comprising ethylene oxide converted from ethylene produced as an intermediate product of the conversion step;

separating the product having a vapor pressure at 0° C. lower than 1 atmosphere from the stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere, resulting in a stream comprising methane; and

chemically converting methane from the stream comprising methane or feeding methane from the stream comprising methane to a network that provides methane as energy source, or liquefying methane from the stream comprising methane.

2. The process according to claim 1 , wherein when converting ethane to the product having a vapor pressure at 0° C. lower than 1 atmosphere, the conversion of ethane is higher than 30%.

3. The process according to claim 1 , wherein the volume ratio of any recycled portion of the stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere to the non-recycled portion of said stream is of from 0:1 to 0.5:1.

4. The process according to claim 1 , comprising

subjecting a stream comprising methane and ethane, in which stream the volume ratio of methane to ethane is of from 0.005:1 to 100:1 to oxydehydrogenation conditions resulting in a stream comprising methane, ethylene and optionally acetic acid;

converting ethylene from the stream comprising methane, ethylene and optionally acetic acid to a product having a vapor pressure at 0° C. lower than 1 atmosphere, resulting in a stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere;

separating the product having a vapor pressure at 0° C. lower than 1 atmosphere from the stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere, resulting in a stream comprising methane; and

chemically converting methane from the stream comprising methane or feeding methane from the stream comprising methane to a network that provides methane as energy source, or liquefying methane from the stream comprising methane.

5. The process according to claim 4 , wherein when subjecting the stream comprising methane and ethane to oxydehydrogenation conditions, the conversion of ethane is higher than 30%.

6. The process according to claim 4 , wherein the volume ratio of any recycled portion of the stream comprising methane, ethylene and optionally acetic acid resulting from the first conversion step to the non-recycled portion of said stream is of from 0:1 to 0.5:1.

7. The process according to claim 4 , wherein the stream comprising methane and ethane has a volume ratio of methane to ethane is from 0.2:1 to 100:1.

8. The process according to claim 4 , wherein the stream comprising methane and ethane has a volume ratio of methane to ethane from 0.5:1 to 100:1.

9. The process according to claim 4 , wherein the conversion of ethane is from 50 to 99.9%.

10. The process according to claim 4 , wherein the conversion of ethane is from 60 to 99.9%.

11. The process according to claim 4 , wherein the conversion of ethane is from 70 to 99.9%.

12. The process according to claim 4 , wherein the conversion of ethane is from 70 to 90%.

13. The process according to claim 4 , wherein the volume ratio of any recycled portion of the stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere to the non-recycled portion of said stream is 0:1 to 0.2:1.

14. The process according to claim 4 , wherein the volume ratio of any recycled portion of the stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere to the non-recycled portion of said stream is 0.1.

15. The process according to claim 1 , wherein the stream comprising methane resulting from separating the product having a vapor pressure at 0° C. lower than 1 atmosphere from the stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere, additionally comprises unconverted ethylene and/or carbon oxides and is subjected to hydrogenation resulting in a stream comprising methane and optionally ethane.

16. The process according to claim 1 , wherein the volume ratio of methane to ethane is from 0.2:1 to 100:1.

17. The process according to claim 1 , wherein the volume ratio of methane to ethane is from 0.5:1 to 100:1.

18. The process according to claim 1 , wherein the conversion of ethane is from 50 to 99.9%.

19. The process according to claim 1 , wherein the conversion of ethane is from 60 to 99.9%.

20. The process according to claim 1 , wherein the conversion of ethane is from 70 to 99.9%.

21. The process according to claim 1 , wherein the conversion of ethane is from 70 to 90%.

22. The process according to claim 1 , wherein the volume ratio of any recycled portion of the stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere to the non-recycled portion of said stream is 0:1 to 0.2:1.

23. The process according to claim 1 , wherein the volume ratio of any recycled portion of the stream comprising methane and the product having a vapor pressure at 0° C. lower than 1 atmosphere to the non-recycled portion of said stream is 0:1.

Assignments (2)
CHANGE OF NAME Recorded Mar 7, 2022
From: SHELL OIL COMPANY
To: SHELL USA, INC.
Reel/Frame 059694/0819 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2018
From: SCHOONEBEEK, RONALD JAN; BOS, ALOUISIUS NICOLAAS RENEE; VAN ROSSUM, GUUS; VERHAAK, MICHAEL JOHANNES FRANCISCUS MARIA
To: SHELL OIL COMPANY
Reel/Frame 046952/0664 →