IP Library Granted Patent US 11,801,631
Granted Patent B2
US 11,801,631 · App. 16/080,221 · Granted Oct 31, 2023

Three-dimensional printed part

Inventors: Paul Olubummo (Palo Alto, CA); Kristopher J. Erickson (Palo Alto, CA); Aja Hartman (Palo Alto, CA); Lihua Zhao (Palo Alto, CA)
Assignee: Hewlett-Packard Development Company, L.P.
B29C64/124B29C64/165B29C64/218B29C64/314B33Y10/00B33Y30/00B33Y40/10B33Y70/00
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Quick Facts
Patent No.
US 11,801,631
App. No.
16/080,221
Granted
Oct 31, 2023
Kind
B2
Abstract

In an example, a three-dimensional (3D) printed part comprises a plurality of fused build material layers including exterior layers and interior layers. At least some of the interior layers include a composite portion having a miscible solid physically bonded to an amide functionality or an amine functionality of the build material. The miscible solid is a solid at a room temperature ranging from about 18° C. to about 25° C.

Claims (25)

1. A three-dimensional (3D) printing method, comprising:

applying a build material containing an amide functionality or an amine functionality;

patterning at least a portion of the build material by:

selectively applying a fusing agent on the portion of the build material; and

selectively jetting a ductility tailoring agent on at least a region of the portion, the ductility tailoring agent including a water-based solvent system and a miscible solid that is at least partially soluble in the water-based solvent system and that is compatible with the amide functionality or the amine functionality of the build material,

wherein the miscible solid is selected from the group consisting of 2-methyl-benzene sulfonamide, a mixture of 4-methyl-benzene and 2-methyl-benzene sulfonamide, N-butylbenzenesulfonamide, N-ethylbenzenesulfonam ide, N-propylbenzenesulfonamide, N-butyl-N-dodecylbenzenesulfonam ide, N,N-dimethylbenzenesulfonamide, p-methylbenzenesulfonamide, o/p-toluene sulfonamide, p-toluene sulfonamide, 2-ethylhexyl-4-hydroxybenzoate, hexadecyl-4-hydroxybenzoate, 1-butyl-4-hydroxybenzoate, dioctyl phthalate, diisodecyl phthalate, di-(2-ethylhexyl) adipate, tri-(2-ethylhexyl) phosphate, and combinations thereof, and

wherein the miscible solid is present in the ductility tailoring agent in an amount of about 35 wt % to about 75 wt %,

thereby generating a patterned portion; and

exposing the build material, including the patterned portion, to radiation, thereby fusing the patterned portion to form a layer;

wherein the miscible solid forms a composite portion in the layer.

2. The method as defined in claim 1 wherein the water-based solvent system is selected from the group consisting of water, N-2-hydroxyethyl-2-pyrrolidone, 1,6-hexanediol, dimethyl sulfoxide (DMSO), isopropyl alcohol, ethanol, acetone, 2-pyrrolidinone, and mixtures thereof.

3. The method as defined in claim 1 wherein:

the composite portion is less than all of the layer; and one of:

i) the selectively applying of the fusing agent includes applying a greater amount of the fusing agent to the region of the patterned portion than to a remaining region of the patterned portion; or

ii) the selectively applying of the fusing agent includes selectively applying a same amount to the region of the patterned portion and to the remaining region of the patterned portion at different times.

4. The method as defined in claim 1 wherein the ductility tailoring agent and the fusing agent are combined into a single fusing/ductility tailoring agent and wherein all of the layer includes the composite portion.

5. The method as defined in claim 1 wherein one of:

the selectively applying of the fusing agent is accomplished separate from and prior to the selectively jetting of the ductility tailoring agent; or

the selectively jetting of the ductility tailoring agent is accomplished separate from and prior to the selectively applying of the fusing agent.

6. The method as defined in claim 1 wherein the selectively jetting of the ductility tailoring agent is accomplished by thermal inkjet printing, continuous inkjet printing, or piezoelectric inkjet printing.

7. The method as defined in claim 1 wherein prior to the patterning, the method further comprises forming the ductility tailoring agent by:

combining the miscible solid, a water-based solvent, and a humectant to form a stock solution; and

combining a predetermined amount of the stock solution with a jettable composition.

8. The method as defined in claim 7 wherein the jettable composition includes an anti-kogation agent, a surfactant, an antimicrobial agent, a co-solvent, or combinations thereof.

9. The method of claim 1 wherein the miscible solid is selected from the group consisting of 2-methyl-benzene sulfonamide, the mixture of 4-methyl-benzene and 2-methyl-benzene sulfonamide, N-ethylbenzenesulfonam ide, N-propylbenzenesulfonamide, N-butyl-N-dodecylbenzenesulfonam ide, N,N-dimethylbenzenesulfonamide, p-methylbenzenesulfonamide, o/p-toluene sulfonamide, p-toluene sulfonamide, 2-ethylhexyl-4-hydroxybenzoate, hexadecyl-4-hydroxybenzoate, 1-butyl-4-hydroxybenzoate, tri-(2-ethylhexyl) phosphate, and combinations thereof.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2025
From: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
To: PERIDOT PRINT LLC
Reel/Frame 070187/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2018
From: OLUBUMMO, PAUL; ERICKSON, KRISTOPHER J.; HARTMAN, AJA; ZHAO, LIHUA
To: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
Reel/Frame 047304/0200 →
Continuity (1)
Related Publication 20210197445A1 · Jul 1, 2021