IP Library Granted Patent US 10,756,333
Granted Patent B2
US 10,756,333 · App. 16/080,610 · Granted Aug 25, 2020

Cathode active material comprising polyimide, manufacturing method thereof, and lithium-sulfur battery comprising same

Inventors: Eunkyung Cho (Daejeon, KR); Taek Gyoung Kim (Daejeon, KR); Doo Kyung Yang (Daejeon, KR)
Assignee: LG CHEM, LTD.
H01M4/1393C08K3/06H01M4/133H01M4/136H01M4/137H01M4/1399H01M4/364H01M4/38H01M4/583H01M4/5815H01M4/602H01M4/608H01M4/621H01M4/625H01M10/0569H01M10/052H01M2004/027H01M2004/028Y02E60/122Y02T10/7011
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Quick Facts
Patent No.
US 10,756,333
App. No.
16/080,610
Granted
Aug 25, 2020
Kind
B2
Abstract

The present invention relates to a positive electrode active material for a lithium-sulfur battery containing polyimide, more specifically, a positive electrode active material formed by complexing the composite of polyimide and carbon-based secondary particles with sulfur particles, a preparation method thereof and a lithium-sulfur battery comprising the same. If the positive electrode active material formed by including and complexing the polyimide according to the present invention is applied to the lithium-sulfur battery, the elution of the polysulfide is suppressed, and thus lifetime characteristics and energy efficiency are improved.

Claims (20)

1. A polyimide-carbon-sulfur composite comprising porous carbon-based secondary particles formed by assembling and aggregating a plurality of carbon-based primary particles; a coating layer of polyimide coated on the inside and outside of the pores of the carbon-based secondary particles; and sulfur (S) supported in the pores of the carbon-based secondary particles.

2. The polyimide-carbon-sulfur composite according to claim 1 , wherein the polyimide coating layer continuously or discontinuously forms a coating layer on the surface of the porous carbon-based secondary particles, or the polyimide coating layer allows the pores to be maintained and forms a porous coating layer.

3. The polyimide-carbon-sulfur composite according to claim 1 , wherein the weight ratio of the polyimide to the carbon-based secondary particles is 5:95 to 20:80.

4. The polyimide-carbon-sulfur composite according to claim 1 , wherein the carbon-based secondary particles are at least one selected from the group consisting of graphite series including natural graphite, artificial graphite, expanded graphite, graphene, graphene oxide, Super-P and Super-C; active carbon series; carbon black series including Denka black, Ketjen black, channel black, furnace black, thermal black, contact black, lamp black, acetylene black; carbon nanostructure including carbon fiber series, carbon nanotube (CNT), and fullerene; and combinations thereof.

5. The polyimide-carbon-sulfur composite according to claim 1 , wherein the carbon-based secondary particles have an average particle size of 1 to 50 μm.

6. The polyimide-carbon-sulfur composite according to claim 1 , wherein the carbon-based secondary particles have a pore volume of 0.2 to 4.0 cm 3 /g.

7. The polyimide-carbon-sulfur composite according to claim 1 , wherein the carbon-based secondary particles have a specific surface area of 100 to 2000 m 2 /g.

8. The polyimide-carbon-sulfur composite according to claim 1 , wherein sulfur is at least one selected from the group consisting of elemental sulfur (S 8 ), solid Li 2 S n (n≥1), catholytes in which solid Li 2 S n (n≥1) is dissolved, organosulfur compounds, and carbon-sulfur polymers [(C 2 S x ) n , where x=2.5 to 50, and n≥2].

9. The polyimide-carbon-sulfur composite according to claim 1 , wherein the content of sulfur is 30 to 90% by weight based on the total weight of the composite.

10. A preparation method of a polyimide-carbon-sulfur composite, comprising:

(i) assembling and aggregating a plurality of carbon-based primary particles under conditions effective to provide carbon-based secondary particles;

(ii) mixing the carbon-based secondary particles with a solution of a polyimide precursor to provide a first solution;

(iii) converting the first solution under effective reaction conditions to provide a polyimide-carbon composite; and

(iv) complexing sulfur with the polyimide-carbon composite to provide a polyimide-carbon-sulfur composite,

wherein a coating layer of polyimide is present on the inside and outside of the pores of the carbon-based secondary particles, and

wherein the sulfur is supported in the pores of the carbon-based secondary particles.

11. The preparation method of the polyimide-carbon-sulfur composite according to claim 10 , wherein the carbon-based secondary particles in (i) are prepared by spray-drying a solution containing the carbon-based primary particles.

12. The preparation method of the polyimide-carbon-sulfur composite according to claim 10 , wherein the polyimide precursor in (ii) is a polyamic acid (PAA).

13. The preparation method of the polyimide-carbon-sulfur composite according to claim 10 , wherein the first solution is converted to a polyimide-carbon composite in (iii) by a heat treatment comprising raising the temperature stepwise within a range of 60 to 400° C.

14. A lithium-sulfur battery comprising a positive electrode; a negative electrode; a separator interposed therebetween and an electrolyte, wherein the positive electrode comprises the polyimide-carbon-sulfur composite according to claim 1 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2018
From: CHO, EUNKYUNG; KIM, TAEK GYOUNG; YANG, DOO KYUNG
To: LG CHEM, LTD.
Reel/Frame 046744/0827 →
Priority Claims (1)
KR 10-2016-0101999 · Aug 10, 2016 · national
Continuity (1)
Related Publication 20190067682A1 · Feb 28, 2019