IP Library Granted Patent US 10,622,641
Granted Patent B2
US 10,622,641 · App. 16/083,676 · Granted Apr 14, 2020

Secondary battery anode comprising lithium metal layer having micropattern and protective layer thereof, and method for producing same

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Quick Facts
Patent No.
US 10,622,641
App. No.
16/083,676
Granted
Apr 14, 2020
Kind
B2
Abstract

The present disclosure relates to a negative electrode for a secondary battery and a manufacturing method thereof, the negative electrode including a negative electrode current collector and a lithium metal. The present disclosure provides a negative electrode for a secondary battery including a negative electrode current collector; a lithium metal layer having a fine pattern formed on the negative electrode collector; and a protective layer formed along the surface of the lithium metal layer having the fine pattern, and a method for forming a lithium metal layer having a fine pattern formed thereon and the protective layer. In the negative electrode for a secondary battery according to the present disclosure, effective current density may be reduced and battery capacity may be maximized by forming a fine pattern on a surface of a lithium metal included in a negative electrode to increase an electrode specific surface area. Also, an increase in battery resistance may be prevented and charge and discharge cycle efficiency may be improved by forming a pattern on a surface of a lithium metal to improve an interfacial adhesion between a lithium metal and a protective layer thereof.

Claims (20)

1. A negative electrode for a secondary battery including a negative electrode current collector and a lithium metal, the negative electrode comprising:

a negative electrode current collector;

a lithium metal layer having a pattern formed on the negative electrode current collector; and

a protective layer formed along a surface of the lithium metal layer having the pattern,

wherein the protective layer is formed by depositing carbon or lithium fluoride (LiF) on a surface of the lithium metal.

2. The negative electrode of claim 1 , wherein a shape of the pattern has any one of a mesh shape, a lamellar shape, an embo shape, a linear shape, a circular shape, an elliptical shape, a polygonal shape, and a waveform shape.

3. A method for manufacturing a negative electrode for a secondary battery including a lithium metal having a pattern and a protective layer, the method comprising:

disposing a pattern mask on a negative electrode current collector;

forming a lithium metal layer having the pattern by depositing the lithium metal on the negative electrode current collector on which the pattern mask is disposed; and

depositing carbon or lithium fluoride (LiF) on a surface of the lithium metal layer having the pattern to form the protective layer.

4. The method of claim 3 , further comprising a process of etching the surface of the lithium metal after the process of forming the lithium metal layer having the pattern.

5. The method of claim 3 , wherein, in the process of forming the lithium metal layer having the pattern, the lithium metal is deposited using any one method of thermal vapor deposition (TVD), physical vapor deposition (PVD), sputtering deposition, and spin coating.

6. A method for manufacturing a negative electrode for a secondary battery including a lithium metal having a pattern and a protective layer, the method comprising:

laminating a lithium metal on a negative electrode current collector to manufacture a stack;

forming a lithium metal layer having a pattern by printing the pattern on the lithium metal using a silicon master mold; and

depositing carbon or lithium fluoride (LiF) on a surface of the lithium metal layer having the pattern to form the protective layer.

7. The method of claim 6 , further comprising a process of etching the surface of the lithium metal at any stage before or after the process of forming the lithium metal layer having the pattern.

8. The method of claim 3 , wherein the protective layer is formed by depositing carbon or lithium fluoride (LiF) on a surface of the lithium metal layer by any one method of thermal vapor deposition (TVD), physical vapor deposition (PVD), and sputtering deposition.

9. The method of claim 4 , wherein the etching of the surface of the lithium metal is performed by either inert gas plasma sputtering or plasma etching.

10. A lithium secondary battery comprising a positive electrode, a negative electrode, a separator interposed between the positive electrode and the negative electrode, and an electrolyte in which a lithium salt is dissolved, wherein the negative electrode is the negative electrode of claim 1 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2018
From: WOO, SANG WOOK; SHON, JEONG WOO; CHAE, OH BYONG; CHOI, HEE WON; KIM, EUN KYUNG; KIM, KI HWAN
To: LG CHEM, LTD.
Reel/Frame 047480/0007 →