IP Library Granted Patent US 11,491,776
Granted Patent B2
US 11,491,776 · App. 16/084,190 · Granted Nov 8, 2022

Composition for model materials, optically shaped article, and method for producing optically shaped articles

Inventors: Katsuyuki Kito (Osaka, JP); Taeko Izumo (Osaka, JP); Masakatsu Okawa (Nagano, JP); Kenta Hongo (Nagano, JP)
Assignees: MAXELL, LTD.; MIMAKI ENGINEERING CO., LTD.
B33Y10/00B33Y70/00C08F220/281C08F220/286C08F220/301C08F220/305C08F290/067B29C64/118B29K2033/04
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Quick Facts
Patent No.
US 11,491,776
App. No.
16/084,190
Granted
Nov 8, 2022
Kind
B2
Abstract

A composition for model materials ( 4 a ) is used for shaping an optically shaped article by an inkjet optical shaping method, comprises a monofunctional monomer (A) and an oligomer (B) as a photocurable component, further, comprises no polyfunctional monomer (C) as a photocurable component, or comprises a polyfunctional monomer (C) as a photocurable component at 3.0 parts by weight based on 100 parts by weight of a whole composition for model materials, the oligomer (B) has a hydroxyl group or an amino group, and a total molar fraction of the hydroxyl group and the amino group in a total amount of the photocurable components is less than 5.0%. The composition for model materials ( 4 a ) can afford an optically shaped article that has flexibility, and does not crack even when it is bent.

Claims (16)

1. A composition for model materials, which is used for shaping an optically shaped article by an inkjet optical shaping method,

comprising a monofunctional monomer (A) and an oligomer (B) as a photocurable component,

further, comprising no polyfunctional monomer (C) as a photocurable component, or comprising a polyfunctional monomer (C) as a photocurable component at 3.0 parts by weight or less based on 100 parts by weight of a whole composition for model materials,

wherein the oligomer (B) has a weight average molecular weight Mw of 1,000 to 10,000 and has a hydroxyl group or an amino group, and

a total molar fraction of the hydroxyl group and the amino group in a total amount of the photocurable components is 2.5% or less.

2. The composition for model materials according to claim 1 , wherein the oligomer (B) is one or more selected from a urethane (meth)acrylate oligomer, an epoxy (meth)acrylate oligomer, and a polyester (meth)acrylate oligomer.

3. The composition for model materials according to claim 1 , wherein a content of the monofunctional monomer (A) is 60.0 to 95.0 parts by weight based on 100 parts by weight of the whole composition for model materials.

4. The composition for model materials according to claim 1 , wherein a content of the oligomer (B) is 5 to 30 parts by weight based on 100 parts by weight of the whole composition for model materials.

5. An optically shaped article which is shaped by using the composition for model materials as defined in claim 1 by an inkjet optical shaping method.

6. A method for producing an optically shaped article by an inkjet optical shaping method, comprising:

a step (I) of photocuring the composition for model materials as defined in claim 1 to obtain a model material and, at the same time, photocuring a composition for support materials to obtain a support material, and

a step (II) of removing the support material.

7. The composition for model materials according to claim 2 , wherein a content of the monofunctional monomer (A) is 60.0 to 95.0 parts by weight based on 100 parts by weight of the whole composition for model materials.

8. The composition for model materials according to claim 2 , wherein a content of the oligomer (B) is 5 to 30 parts by weight based on 100 parts by weight of the whole composition for model materials.

9. The composition for model materials according to claim 3 , wherein a content of the oligomer (B) is 5 to 30 parts by weight based on 100 parts by weight of the whole composition for model materials.

10. The composition for model materials according to claim 1 , further comprising a photopolymerization initiator selected from the group consisting of acylphosphine oxide compounds having 22 to 28 carbon atoms.

Assignments (2)
CHANGE OF NAME Recorded Dec 3, 2021
From: MAXELL HOLDINGS, LTD.
To: MAXELL, LTD.
Reel/Frame 058301/0318 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2018
From: KITO, KATSUYUKI; IZUMO, TAEKO; OKAWA, MASAKATSU; HONGO, KENTA
To: MAXELL HOLDINGS, LTD.; MIMAKI ENGINEERING CO., LTD.
Reel/Frame 046854/0306 →
Priority Claims (1)
JP JP2016-049535 · Mar 14, 2016 · national
Continuity (1)
Related Publication 20200291161A1 · Sep 17, 2020