IP Library Granted Patent US 10,865,462
Granted Patent B2
US 10,865,462 · App. 16/085,242 · Granted Dec 15, 2020

Processing method for lithium ion battery scrap

Inventors: Junichi Ito (Tsuruga, JP); Junichi Arakawa (Tsuruga, JP); Takuya Yokota (Hitachi, JP); Naoki Higuchi (Hitachi, JP)
Assignee: JX NIPPON MINING & METALS CORPORATION
C22B26/12B09B3/0016C22B3/0005C22B3/0017C22B3/0043C22B3/08C22B3/44C22B7/00C22B7/007C22B15/00C22B23/00C22B23/0407H01M10/54Y02P10/234Y02W30/84
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Quick Facts
Patent No.
US 10,865,462
App. No.
16/085,242
Granted
Dec 15, 2020
Kind
B2
Abstract

A method for processing lithium ion battery scrap includes a leaching step of leaching lithium ion battery scrap and subjecting the resulting leached solution to solid-liquid separation to obtain a first separated solution; an iron removal step of adding an oxidizing agent to the first separated solution and adjusting a pH of the first separated solution in a range of from 3.0 to 4.0, then performing solid-liquid separation and removing iron in the first separated solution to obtain a second separated solution; and an aluminum removal step of neutralizing the second separated solution to a pH range of from 4.0 to 6.0, then performing solid-liquid separation and removing aluminum in the second separated solution to obtain a third separated solution.

Claims (18)

1. A method for processing lithium ion battery scrap, the method comprising:

a leaching step of leaching lithium ion battery scrap and subjecting the resulting leached solution to solid-liquid separation to obtain a first separated solution;

an iron removal step of adding an oxidizing agent to the first separated solution and adjusting a pH of the first separated solution in a range of from 3.0 to 4.0, then performing solid-liquid separation and removing iron in the first separated solution to obtain a second separated solution; and

an aluminum removal step of neutralizing the second separated solution to a pH range of from 4.0 to 6.0, then performing solid-liquid separation and removing aluminum in the second separated solution to obtain a third separated solution.

2. The method for processing the lithium ion battery scrap according to claim 1 ,

wherein the lithium ion battery scrap contains copper; and

wherein the leaching step comprises leaving copper contained in the lithium ion battery scrap as a solid and removing the copper by the solid-liquid separation.

3. The method for processing the lithium ion battery scrap according to claim 1 , wherein the oxidizing agent added to the first separated solution in the iron removal step comprises one or more selected from the group consisting of manganese dioxide, positive electrode active materials, and manganese-containing leached residues obtained by leaching the positive electrode active materials.

4. The method for processing the lithium ion battery scrap according to claim 1 ,

wherein the first separated solution contains lithium dissolved in the first separated solution; and

wherein the first separated solution has a molar ratio of lithium to aluminum in the first separated solution (Li/Al ratio) of 1.1 or more.

5. The method for processing the lithium ion battery scrap according to claim 1 , wherein in the aluminum removal step, the second separated solution has a temperature of from 60° C. to 90° C.

6. The method for processing the lithium ion battery scrap according to claim 1 ,

wherein the third separated solution contains dissolved manganese, copper, iron and/or aluminum,

wherein the method further comprises an extraction step of subjecting the third separated solution to solvent extraction to remove manganese, copper, iron and/or aluminum from the third separated solution.

7. The method for processing the lithium ion battery scrap according to claim 6 , wherein the extraction step comprises subjecting the third separated solution to solvent extraction using a mixed extracting agent containing a phosphate ester-based extracting agent and an oxime-based extracting agent.

8. The method for processing the lithium ion battery scrap according to claim 6 , further comprising a cobalt/nickel recovery step of recovering cobalt and/or nickel from an extraction residual solution after the extraction step.

9. The method for processing the lithium ion battery scrap according to claim 8 , further comprising a lithium recovery step of recovering lithium after the cobalt/nickel recovery step.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2024
From: JX ADVANCED METALS CORPORATION
To: JX METALS CIRCULAR SOLUTIONS CO., LTD.
Reel/Frame 068665/0857 →
CHANGE OF NAME Recorded Jul 29, 2024
From: JX METALS CORPORATION
To: JX ADVANCED METALS CORPORATION
Reel/Frame 068179/0696 →
CHANGE OF NAME Recorded Jun 27, 2024
From: JX NIPPON MINING & METALS CORPORATION
To: JX METALS CORPORATION
Reel/Frame 068050/0527 →
CHANGE OF ADDRESS Recorded Nov 10, 2020
From: JX NIPPON MINING & METALS CORPORATION
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 054372/0155 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2018
From: ITO, JUNICHI; ARAKAWA, JUNICHI; YOKOTA, TAKUYA; HIGUCHI, NAOKI
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 047730/0493 →
Cited By (3)
US 12,188,107 US 12,522,514 US 12,534,776