IP Library Granted Patent US 10,975,177
Granted Patent B2
US 10,975,177 · App. 16/087,472 · Granted Apr 13, 2021

Process for producing a polyacrylamide solution with increased viscosity

Inventors: Bjoern Langlotz (Ludwigshafen, DE); Linda Garella (Ludwigshafen, DE); Michael Guenter Braun (Ludwigshafen, DE); Juergen Daeuwel (Ludwigshafen, DE)
C08F20/56C08F2/10C08F120/56C08L33/26C12P13/02B01D21/01B01D21/262C12Y402/01084
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,975,177
App. No.
16/087,472
Granted
Apr 13, 2021
Kind
B2
Abstract

The present invention relates to a method for producing a polyacrylamide solution having increased viscosity. In particular, the present invention is related to the separation of a biocatalyst from an aqueous acrylamide solution prepared utilizing the biocatalyst prior to polymerization of the aqueous acrylamide solution to polyacrylamide. A polyacrylamide solution having increased viscosity is well suited to be used in tertiary oil recovery. Accordingly, the present application provides means and methods to crucially improve the quality of polyacrylamide solutions for use in tertiary oil recovery.

Claims (25)

1. A method for producing a polyacrylamide solution having an increased viscosity relative to a reference solution, the method comprising:

(a) preparing an aqueous acrylamide solution by converting acrylonitrile to acrylamide using a biocatalyst,

(b) separating the biocatalyst from the aqueous acrylamide solution of (a) to obtain an aqueous acrylamide solution having an optical density at 600 nm equal to or less than 0.6, and

(c) polymerizing the aqueous acrylamide solution obtained in (b) to obtain a polyacrylamide,

wherein the reference solution is a polyacrylamide solution prepared from an aqueous acrylamide solution having an optical density at 600 nm of more than 0.6 and wherein the reference solution is prepared by the same method without separating the biocatalyst, and

wherein the separation of the biocatalyst is performed by centrifugation.

2. The method according to claim 1 , further comprising at least one of:

(d) drying the polyacrylamide;

(e) shredding and/or squelching the polyacrylamide; and/or

(f) dissolving the polyacrylamide in an aqueous solution.

3. The method according to claim 1 , wherein the biocatalyst of (a) is not immobilized.

4. The method according to claim 1 , wherein the optical density is measured directly after separating the biocatalyst.

5. The method according to claim 1 , wherein the viscosity of the polyacrylamide solution is more than 60 mPas at room temperature when the polyacrylamide is dissolved in artificial seawater.

6. The method according to claim 5 , wherein the viscosity of the polyacrylamide solution is less than 200 mPas when the polyacrylamide is dissolved in artificial seawater.

7. The method according to claim 1 , wherein the separation of the biocatalyst is started within 30 minutes after completion of the conversion of acrylonitrile to acrylamide.

8. The method according to claim 1 , wherein the biocatalyst is flocculated prior to separation.

9. The method according to claim 1 , wherein the centrifugation is performed by disc stack separation.

10. The method according to claim 1 , wherein the separation is performed such that a specific settling area is 19.67 m 2 h/l or more.

11. The method according to claim 1 , wherein the aqueous acrylamide solution obtained in (b) has an optical density at 600 nm of 0.001 or more.

12. The method according to claim 1 , wherein the biocatalyst is a biocatalyst having nitrile hydratase activity.

13. The method according to claim 12 , wherein the biocatalyst having nitrile hydratase activity comprises microorganisms of a genus selected from the group consisting of Rhodococcus, Aspergillus, Acidovorax, Agrobacterium, Bacillus, Bradyrhizobium, Burkholderia, Klebsiella, Mesorhizobium, Moraxella, Pantoea, Pseudomonas, Rhizobium, Rhodopseudomonas, Serratia, Amycolatopsis, Arthrobacter, Brevibacterium, Corynebacterium, Microbacterium, Micrococcus, Nocardia, Pseudonocardia, Trichoderma, Myrothecium, Aureobasidium, Candida, Cryptococcus, Debaryomyces, Geotrichum, Hanseniaspora, Kluyveromyces, Pichia, Rhodotorula, Escherichia, Geobacillus, Comomonas , and Pyrococcus , and/or wherein the biocatalyst having nitrile hydratase activity comprises transformed microbial cells comprising a nitrile hydratase gene.

14. The method according to claim 13 , wherein the biocatalyst having nitrile hydratase activity comprises microorganisms of a genus selected from the group consisting of Rhodococcus, Pseudomonas, Escherichia and Geobacillus.

15. The method according to claim 14 , wherein the biocatalyst having nitrile hydratase activity comprises microorganisms of a species selected from the group consisting of Rhodococcus rhodochrous, Rhodococcus erythropolis, Rhodococcus equi, Rhodococcus ruber, Rhodococcus opacus, Rhodococcus pyridinovorans, Aspergillus niger, Acidovorax avenae, Acidovorax facilis, Agrobacterium tumefaciens, Agrobacterium radiobacter, Bacillus subtilis, Bacillus pallidus, Bacillus smithii, Bacillus sp BR449 , Bradyrhizobium oligotrophicum, Bradyrhizobium diazoefjiciens, Bradyrhizobium japonicum, Burkholderia cenocepacia, Burkholderia gladioli, Klebsiella oxytoca, Klebsiella pneumonia, Klebsiella variicola, Mesorhizobium ciceri, Mesorhizobium opportunistum, Mesorhizobium sp F28, Moraxella, Pantoea endophytica, Pantoea agglomerans, Pseudomonas chlororaphis, Pseudomonas putida, Rhizobium, Rhodopseudomonas palustris, Serratia liquefaciens, Serratia marcescens, Amycolatopsis, Arthrobacter, Brevibacterium sp CHI, Brevibacterium sp CH2, Brevibacterium sp R312, Brevibacterium imperiale, Corynebacterium nitrilophilus, Corynebacterium pseudodiphteriticum, Corynebacterium glutamicum, Corynebacterium hoffmanii, Microbacterium imperiale, Microbacterium smegmatis, Micrococcus luteus, Nocardia globerula, Nocardia rhodochrous, Pseudonocardia thermophila, Trichoderma, Myrothecium verrucaria, Aureobasidium pullulans, Candida famata, Candida guilliermondii, Candida tropicalis, Cryptococcus jlavus, Cryptococcus sp UFMG-Y28 , Debaryomyces hanseii, Geotrichum candidum, Geotrichum sp JRI, Hanseniaspora, Kluyveromyces thermotolerans, Pichia kluyveri, Rhodotorula glutinis, Escherichia coli, Geobacillus sp. RAPc8 , Comomonas testosteroni, Pyrococcus abyssi, Pyrococcus fariosus , and Pyrococcus horikoshii.

16. The method according to claim 15 , wherein the biocatalyst having nitrile hydratase activity comprises microorganisms of the species Rhodococcus rhodochrous.

17. The method according to claim 1 , wherein the biocatalyst has been dried before preparing the aqueous acrylamide solution of (a).

Assignments (14)
SECURITY INTEREST Recorded Nov 14, 2025
From: CHEM-AQUA, INC.; DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE, LLC; NCH CORPORATION; NCH LIFE SCIENCES LLC; SOLENIS TECHNOLOGIES, L.P.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 073570/0838 →
RELEASE OF SECURITY INTEREST Recorded Nov 14, 2025
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: BIRKO CORPORATION; DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE, LLC; SOLENIS TECHNOLOGIES, L.P.
Reel/Frame 073564/0864 →
SECURITY AGREEMENT (NOTES) Recorded Oct 10, 2025
From: DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE, LLC; SOLENIS TECHNOLOGIES, L.P.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 073061/0885 →
RELEASE OF 2023 NOTES PATENT SECURITY INTERESTS Recorded Oct 10, 2025
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: BIRKO CORPORATION; DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE, LLC; SOLENIS TECHNOLOGIES, L.P.
Reel/Frame 073074/0198 →
SECURITY AGREEMENT (2024 NOTES) Recorded Jun 24, 2024
From: BIRKO CORPORATION; DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE, LLC; SOLENIS TECHNOLOGIES, L.P.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 067824/0278 →
2023 NOTES PATENT SECURITY AGREEMENT Recorded Jul 7, 2023
From: BIRKO CORPORATION; SOLENIS TECHNOLOGIES, L.P.; INNOVATIVE WATER CARE, LLC; DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE GLOBAL CORPORATION
To: BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 064225/0170 →
SECURITY AGREEMENT (NOTES) Recorded Sep 14, 2022
From: SOLENIS TECHNOLOGIES, L.P.; INNOVATIVE WATER CARE, LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A. AS COLLATERAL AGENT
Reel/Frame 061432/0821 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2022
From: LANGLOTZ, BJOERN; DAEUWEL, JUERGEN
To: BASF SE
Reel/Frame 061264/0115 →
NOTES SECURITY AGREEMENT Recorded Nov 10, 2021
From: INNOVATIVE WATER CARE, LLC; SOLENIS TECHNOLOGIES, L.P.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 058103/0066 →
TERM LOAN PATENT SECURITY AGREEMENT Recorded Nov 10, 2021
From: INNOVATIVE WATER CARE, LLC; SOLENIS TECHNOLOGIES, L.P.
To: GOLDMAN SACHS BANK USA
Reel/Frame 058102/0407 →
ABL PATENT SECURITY AGREEMENT Recorded Nov 10, 2021
From: INNOVATIVE WATER CARE, LLC; SOLENIS TECHNOLOGIES, L.P.
To: BANK OF AMERICA, N.A.
Reel/Frame 058102/0122 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2019
From: BASF SE
To: SOLENIS TECHNOLOGIES, L.P.
Reel/Frame 048697/0892 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2019
From: GARELLA, LINDA; BRAUN, MICHAEL GUENTER
To: BASF SE
Reel/Frame 048649/0967 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2019
From: LANGLOTZ, BJOERN
To: BASF CONSTRUCTION SOLUTIONS GMBH
Reel/Frame 048649/0948 →
Priority Claims (1)
EP 16162684 · Mar 29, 2016 · regional
Continuity (1)
Related Publication 20190112399A1 · Apr 18, 2019