IP Library Granted Patent US 10,928,241
Granted Patent B2
US 10,928,241 · App. 16/089,911 · Granted Feb 23, 2021

Ultrasound sensor

Inventors: Manfred Roth (Großhabersdorf, DE); Karl-Friedrich Pfeiffer (Erlangen, DE); Peter Konopka (Cierne, SK); Frantisek Mezulian (Havirov-Podlesi, CZ); Pavel Sofer (Hlu{hacek over (c)}ín, CZ)
Assignee: VITESCO TECHNOLOGIES GMBH
G01F23/2968F01M11/12H01L41/25
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,928,241
App. No.
16/089,911
Granted
Feb 23, 2021
Kind
B2
Abstract

Various embodiments may include a method for producing an ultrasound sensor to detect the filling level and/or the temperature of a fluid in an internal combustion engine comprising: arranging an electronics system of the ultrasound sensor in an injection molding die; and encapsulating the electronics system by injection molding with a thermoplastic material and thereby forming a housing for the electronics system; and removing the encapsulated electronics system from the injection molding die. The housing includes a functional section to fulfill a predetermined function.

Claims (22)

1. A method for producing an ultrasound sensor to detect the filling level and/or the temperature of a fluid in an internal combustion engine, the method comprising:

arranging an electronics system of the ultrasound sensor in an injection molding die;

encapsulating the electronics system by injection molding with a thermoplastic material and thereby forming a housing for the electronics system; and

removing the encapsulated electronics system from the injection molding die;

wherein the housing includes a functional section to fulfill a predetermined function.

2. The method as claimed in claim 1 , wherein the thermoplastic material is resistant to the fluid.

3. The method as claimed in claim 1 , wherein:

the functional section includes a seal recess arranged on an outer side of the housing; and

the seal recess is configured to receive a seal.

4. The method as claimed in claim 1 , wherein the fastening region comprises a projection configured to support a sound carrying tube.

5. The method as claimed in claim 1 , wherein the functional section includes a sensor recess configured to receive a sensor.

6. The method as claimed in claim 1 , wherein the electronics system comprises:

a carrier element;

a piezo element fitted to the carrier element; and

an integrated circuit fitted to the carrier element.

7. An ultrasound sensor for detecting the filling level and/or the temperature of a fluid in an internal combustion engine, the sensor comprising:

an electronics system; and

a housing surrounding the electronics system;

wherein the housing comprises an injection molded thermoplastic material;

the housing includes a functional section configured to fulfill a predetermined function.

8. The ultrasound sensor as claimed in claim 7 , wherein the functional section comprises a seal recess arranged on an outer side of the housing to receive at least one seal.

9. The ultrasound sensor as claimed in claim 7 , wherein the functional section comprises a sensor.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2020
From: ROTH, MANFRED, DR.; PFEIFFER, KARL-FRIEDRICH, DR.; KONOPKA, PETER; MEZULIAN, FRANTISEK; SOFER, PAVEL
To: CONTINENTAL AUTOMOTIVE GMBH
Reel/Frame 053360/0250 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2020
From: CONTINENTAL AUTOMOTIVE GMBH
To: VITESCO TECHNOLOGIES GMBH
Reel/Frame 053335/0887 →