Apparatus for bagging a product
The invention relates to a device for filling a product, comprising—at least one metering device ( 18 ) for metering a specific amount of the product that is to be filled in the packaging material tube, —a sensor device ( 20 ) for detecting characteristic properties, in particular a mass and/or density and/or volume of the product, wherein the sensor device ( 20 ) is arranged such that it determines the characteristic properties of the product located in the metering device ( 18 ).
1. An apparatus for filling packaging with a product, the apparatus comprising
at least one metering device ( 18 ) for metering a certain quantity of the product into a packaging tube or bag,
a sensor device ( 20 ) for registering a density of the product, wherein the sensor device ( 20 ) is arranged in such a way that the sensor device ascertains the density of the product located in the metering device ( 18 ), and
a controller ( 28 ) configured to control at least one regulator ( 36 ) that drives the metering device ( 18 ) as a function of an output signal of the sensor device ( 20 ),
wherein, to control the at least one regulator, the controller ( 28 ) is configured to continuously determine a difference formed between a set-value progression ( 31 , 32 ) of a mass flow of the product and an actual progression ( 33 ) of the mass flow of the product, based on the output signal of the sensor device ( 20 ) during an ongoing metering operation,
wherein the controller ( 28 ) is configured to use the difference to control the at least one regulator ( 36 ) to continuously adjust a speed of the metering device ( 18 ), and
wherein a substantial portion of the set-value progression ( 31 , 32 ) has a non-zero slope when plotted over a time period.
2. The apparatus as claimed in claim 1 , characterized in that a metered mass is ascertained as a function of the output signal of the sensor unit ( 20 ).
3. The apparatus as claimed in claim 1 , characterized in that the set-value progression ( 31 , 32 ) is chosen in such a way that for the duration of a metering-time (T) the integral corresponds to the set value of the mass to be metered.
4. The apparatus as claimed in claim 1 , characterized in that the controller ( 28 ) ascertains the actual progression ( 33 ) of the mass flow as a function of the output signal of the sensor unit ( 20 ) and as a function of the speed (ds/dt) of the metering device ( 18 ) and as a function of an area (A) of the metering device ( 18 ).
5. The apparatus as claimed in claim 1 , characterized in that the metering device ( 18 ) and/or a metering pipe ( 22 ) and/or a metering screw ( 19 ) is/are formed from a material that does not shield electromagnetic waves.
6. The apparatus as claimed in claim 1 , characterized in that a metered quantity is determined by using the mass flow of the product and also in a manner depending on a filling-time and/or the speed of the metering device ( 18 ) and/or on a geometrical arrangement of the sensor unit ( 20 ) or on a spacing from the discharge of the product.
7. The apparatus as claimed in claim 1 , characterized in that at least one further signal is supplied to the controller ( 28 ) for the purpose of ascertaining the mass flow of the product.
8. The apparatus as claimed in claim 1 , characterized in that a controller ( 28 ) for driving a drive mechanism ( 26 ) is provided, said controller ( 28 ) including the regulator ( 36 ).
9. The apparatus as claimed in claim 1 , characterized in that a metered mass is ascertained as a function of the output signal of the sensor unit ( 20 ) using a density ( 46 ) of the product to be metered as output signal of the sensor device ( 20 ).
10. The apparatus as claimed in claim 1 , characterized in that the set-value progression ( 31 , 32 ) is chosen in such a way that for the duration of a metering-time (T) the integral corresponds to the set value of the mass to be metered.
11. The apparatus as claimed in claim 1 , characterized in that the set-value progression ( 31 , 32 ) is formed as a function of the quantity to be metered and/or as a function of a metering-time (T) and/or as a function of the speed of the metering device ( 18 ).
12. The apparatus as claimed in claim 1 , characterized in that the metering device ( 18 ) and/or a metering pipe ( 22 ) and/or a metering screw ( 19 ) is/are formed from a synthetic material that does not shield electromagnetic waves.
13. The apparatus as claimed in claim 1 , characterized in that a signal of a drive mechanism ( 26 ) of the metering device ( 18 ) is supplied to the controller ( 28 ) for the purpose of ascertaining the mass flow of the product.
14. The apparatus as claimed in claim 1 , characterized in that the substantial portion of the set-value progression ( 31 , 32 ) is at least ⅓ of the set-value progression ( 31 , 32 ).
15. The apparatus as claimed in claim 1 , characterized in that the substantial portion of the set-value progression ( 31 , 32 ) is at least ½ of the set-value progression ( 31 , 32 ).
16. The apparatus as claimed in claim 1 , characterized in that the set-value progression ( 31 , 32 ) is formed as a function of the quantity to be metered and/or as a function of a metering-time (T) and/or as a function of the speed of the metering device ( 18 ).
17. The apparatus as claimed in claim 16 , characterized in that the set-value progression ( 31 , 32 ), including the substantial portion of the set-value progression ( 31 , 32 ) having a non-zero slope, exhibits a trapezoidal or triangular progression when plotted over a time period.