IP Library Granted Patent US 11,302,848
Granted Patent B2
US 11,302,848 · App. 16/093,560 · Granted Apr 12, 2022

Broadband mirror

Inventors: Toni Lopez (Aachen, DE); Fahong Jin (San Jose, CA)
Assignee: LUMILEDS LLC
H01L33/46G02B5/0808H01L33/58G02B5/28H01L2933/0025
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Quick Facts
Patent No.
US 11,302,848
App. No.
16/093,560
Granted
Apr 12, 2022
Kind
B2
Abstract

The invention describes a broadband mirror comprising an outer surface layer; and a dielectric layer stack arranged underneath the outer surface layer; characterized in that the dielectric layer stack comprises at least one patterned surface at an interface between adjacent dielectric layers of the dielectric layer stack. The invention further describes a light-emitting diode. The invention also describes a method of manufacturing a broadband mirror, which method comprises the steps of providing an outer surface layer and applying a plurality of dielectric layers to build a dielectric layer stack underneath the outer surface layer, characterized by the step of patterning the surface of at least one dielectric layer before applying a subsequent dielectric layer to the patterned surface.

Claims (27)

1. A broadband mirror comprising

a single outer surface layer;

a dielectric layer stack arranged adjacent to the single outer surface layer and comprising an alternating arrangement of low-index layers and high-index layers,

the dielectric layer stack comprising:

at least one patterned surface formed on one side of a high-index layer at an interface between the high-index layer and a first adjacent low-index layer; and

at least one non-patterned surface formed on the other side of the high-index layer at the interface between the high-index layer and a second adjacent low-index layer, the other side of the high-index layer configured closer to the single outer surface layer than the one side of the high-index layer; and

a reflective backing layer formed adjacent to the dielectric stack distal to the single outer surface layer.

2. The broadband mirror according to claim 1 , wherein the dielectric layer stack is terminated by the reflective backing.

3. The broadband mirror according to claim 1 , wherein the high-index layer is arranged between the first adjacent low-index layer and the second adjacent low-index layer.

4. The broadband mirror according to claim 1 , wherein the patterned surface comprises a pattern with a feature size in the range of 100 nm to 2.0 μm.

5. The broadband mirror according to claim 1 , wherein the alternating arrangement of low-index layers and high-index layers includes the low-index layers and the high-index layers each having a thickness in the range of 500 nm to 2.0 μm.

6. The broadband mirror according to claim 1 , wherein the alternating arrangement of low-index layers and high-index layers comprises at most 15 layers.

7. The broadband mirror according to claim 1 , wherein the dielectric layer stack comprises at least two patterned surfaces.

8. The broadband mirror according to claim 1 , wherein the single outer surface layer comprises a high-index layer.

9. A light-emitting diode comprising a broadband mirror according to claim 1 .

10. The broadband mirror according to claim 1 , wherein the alternating arrangement of low-index layers and high-index layers comprises at most 9 layers.

11. The broadband mirror according to claim 1 , wherein the alternating arrangement of low-index layers and high-index layers comprises at most 3 layers.

12. The broadband mirror according to claim 1 , wherein the reflective backing layer directs any incident photons back toward the single outer surface layer.

13. A method of manufacturing a broadband mirror, the method comprising:

providing a single outer surface layer;

applying an alternating arrangement of low-index layers and high index layers to build a dielectric layer stack adjacent to the single outer surface layer;

forming at least one patterned surface on one side of a high-index layer at an interface between the high-index layer and a first adjacent low-index layer;

forming at least one non-patterned surface on the other side of the high-index layer at the interface between the high-index layer and a second adjacent low-index layer; and

forming a reflective backing layer adjacent to the dielectric layer stack distal to the single outer surface layer.

14. The method according to claim 13 , wherein the step of patterning a layer surface comprises any of a photo-electrochemical (PEC) etching step, a micromachining step, a photolithography step, a nanoimprint lithography step.

15. The method according to claim 13 , wherein the patterning step comprises forming a regular surface structure to achieve total internal reflection at a boundary between the patterned layer and the subsequent layer.

16. The method according to claim 13 , wherein the dielectric layer stack is built by alternatively applying silicon dioxide layers and silicon nitride layers.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
PATENT SECURITY AGREEMENT Recorded Dec 9, 2022
From: LUMILEDS, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 062114/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 22, 2019
From: LOPEZ, TONI; JIN, FAHONG
To: LUMILEDS LLC
Reel/Frame 051089/0033 →